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ARMY TM 9-2815-259-24
AIR FORCE TO 38G1-125-2
MARINE CORPS 09249A/09246A-24
5-81
CAUTION
Do not over expand piston rings. Piston rings can be damaged if expanded
too far. Expand piston rings only as far as necessary to install rings on
piston. Failure to comply could result in engine failure.
NOTE
Piston rings come pre-installed in new piston and liner assemblies. Leave
piston inside liner.
(e)
Install piston rings as follows:
1
Install oil ring expander in bottom ring groove of piston (4) using piston ring
expander (JD135). Position end gap of oil ring expander toward either side of piston
pin.
2
Install oil control ring (7c.) in bottom ring groove over ring oil ring expander.
Position end gap of oil control ring on opposite side of piston from oil ring expander
gap.
3
Identify top side of compression rings (7a. and 7b.). Top side of rectangular and
keystone compression rings are identified by depression marks on top side of two
rings.
4
Install rectangular compression ring (7b.) in center ring groove of piston (4) with
depression marks facing top of piston.
5
Position gap in rectangular compression ring (7b.) on opposite side of piston from
gap in oil control ring (7c.).
6
Install keystone compression ring (7a.) in top ring groove of piston (4) with
depression marks facing top of piston.
7
Position gap in keystone compression ring (7a.) on opposite side of piston from gap
in rectangular compression ring.
(f)
Measure piston protrusion as follows:
1
Press down on top of piston (4) to remove oil clearances before measuring piston
protrusion.
2
Position gauge on cylinder block. Zero dial indicator against cylinder block.
3
Position gauge across piston. While pressing gauge downward, rotate crankshaft
until piston is at Top Dead Center (TDC) position.
4
Measure piston height at several positions around piston. Piston Protrusion (above
cylinder block deck) should be 0.003 - 0.012 in. (0.08 - 0.30 mm).
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