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3500 ENGINES
DISASSEMBLY AND ASSEMBLY
PISTONS
REMOVE PISTONS
1214-11
Tools Needed
A
B
C
9S9082 Engine Turning Pinion
1
Pliers
1
6V4020 Piston Ring Expander
1
start by:
a)  remove spacer plates
b)  remove piston cooling jets
1.
If necessary, remove the cover from the front
right side of the flywheel housing and use tool
(A) to turn the engine flywheel until all four of
bolts (1) can be removed.
2.
Remove bolts (1) and bearing cap (2) from the
connecting rod.
3.
Push the piston up until the piston rings are clear
of the cylinder liner. Remove pistons (3) and the
connecting rods.
NOTE: Put identification on each piston as to its location
for correct installation and alignment. Keep each bearing
cap with its connecting rod.
4.
Use tool (B) and remove the rings that hold
piston pin (4) in position. Remove pin (4) and
remove piston (3) from connecting rod (5).
5.
Remove the bearings from the bearing cap and
connecting rod (5).
6.
Use tool (C) to remove piston rings (6) from
piston (3).
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