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 3500 ENGINE
SPECIFICATIONS
CYLINDER BLOCK
Thickness of spacer plates ....................2.313 0.025
Install main bearing caps with "FRONT" and cast part
(1)
mm (.4848 .0010 in.)
number toward front of the block. Each cap has a
number and must be installed in the same position as
the correct number on the side of the cylinder block
(2)
Thickness of gasket between the cylinder block
pan rail.
and spacer plates ................ 0.208 0.025 mm (.0082
.0010 in.)
a.
Before assembly, put Fel-Pro C100 Lubricant (if
not available, use 2P2506 Thread Lubricant) on
(3)
Distance
all
dowels
extend
above
block
the bolt threads and all surfaces that make
face.........20.0 0.5 mm (.79 .02 in.)
contact between the bolt and the cap.
Torque for plugs....100 15 N-m (75 11 lb. ft.)
(4)
b.
Tighten the bolts in letter sequence
to............. 136 14 Nm (100 10 lb. ft.)
(5)
Make reference to CYLINDER LINER PROJECTION,
for the height of the liner.
c.
Tighten the bolts in
letter sequence more 18050
(6)
Bore in the block for the camshaft
bearings ........92.000 0.020 mm (3.6220 .0008
(14)
Distance dowel extends from rear face
in.)
of block .............. 6.0 0.5 mm (.24 .02 in.)
(7)
Camshaft bearing junction.
100 15 N-m (75
(15)
Torque for adapter ...................
11 lb. ft.)
(8)
Centerline through oil holes in camshaft
bearings.
Oil holes must be positioned from
horizontal at angle "X" 20 5
(16)
Distance dowels extend from front face
of block .............. 6.0 0.5 mm (.24 .02 in.)
NOTE: All bearing oil hole centerlines (8) and bearing
junctions (7) must be in position shown for each side of
cylinder block.
(9)
Dimension (new) from centerline of crankshaft
bearing bore to top of block
(top deck) ........ 586.00 mm (23.071 in.)
(10)
Width of main bearing
cap.....................340.000 0.015 mm (13.3858 .
0006 in.)
Width of cylinder block for main
bearing cap........340.000 0.015 mm (13.3858
.0006 in.)
FRONT VIEW OF CYLINDER BLOCK
Clearance between the sides of the main bearing cap
and the cylinder
block ..................0.030 mm (.0012 in.) tight to 0.030
mm (.0012 In.) loose
(11)
Bore in the block for the main bearings:
Standard, original size
(new)..................69.742 0.020 mm (6.6828 .0008
in.)
0.63 mm (.025 in.) larger than original
size. ...................170.372 0.020 mm (6.7076 .
0008 in.)
(17)
Distance dowels extend from rear face of block...19.0
0.5 mm (.75 .02 in.)
(12)
Dimension (new) from centerline of crankshaft
bearing bore to bottom
(18)
Distance dowels extend from front
face
of
of block (pan rails) .............................. 230.00
mm
block.......40.0 0.5 mm (1.58 .02 in.)
(9.055 in.)
(13)
Tighten the bolts that hold the caps for the main
bearings as follows:
34
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