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3500 ENGINES
DISASSEMBLY AND ASSEMBLY
CYLINDER HEADS
REMOVE CYLINDER HEADS
1101-11
Tools Needed
A
B
9S9082
Engine Turning Pinion
1
6V2156
Link Bracket
2
start by:
a) remove rocker shafts and push rods
1.
Drain the coolant from the cooling system.
2.
Shut off the fuel supply to the engine.
3.
Remove fuel lines (2) from the cylinder head and
fuel line manifold (1).  Remove the bolts and
remove fuel line manifold (1) and the bracket
from the cylinder head.
4. Remove the access cover from over the camshaft
and remove bolt (4) and cap (5) that hold fuel rod
assembly (3) to the fuel control shaft.
5.
Remove bolts (7) and remove lever assembly "
(6) and fuel rod assembly (3) as a unit.  If
necessary remove the cover from the front right
side of the flywheel housing and use tool (A) to
turn the engine flywheel until the camshaft is
moved in a position so the lever of rod assembly
(3) can be removed between the engine block
and camshaft.
6.
Remove the bolts and remove valve cover base
(10) and the gasket from the cylinder head.
7.
Remove bolt (8) and clamp (11) from the fuel
injector.
NOTICE
Do not put a force on the fuel injection rack or cause
damage to it when the injectors are removed.
8.
Use a pry bar to loosen fuel injector (9) and
remove the injector from the cylinder head.
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