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 3500 ENGINE ATTACHMENTS
SPECIFICATIONS
TURBOCHARGER INSTALLATION
(Watercooled Turbochargers)
(3508 - 95Y & 68Z, 3512 - 49Y & 65Z, 3516 - 71Z)
(1)
Exhaust elbow (not water cooled).
D.
Install gasket between adapter (2) and
(2)
Adapter.
turbocharger. Now install bolts (9) that hold
(3)
Ring expander.
the adapter to the turbocharger, but do not
(4)
Metal seal rings.
tighten the bolts.
(5)
Coupling.
E.
Use the same procedure for the other
(6)
Exhaust elbow support bracket.
coupling, adapter and turbocharger.
(7)
Exhaust elbow mounting bolts.
F.
Loosen bolts (7) and (8). Loosen or remove
(8)
Support bracket mounting bolts.
bolts that hold exhaust pipe to exhaust
(9)
Adapter bolts.
elbow (1).
G.
Shake the exhaust elbow to be sure that the
couplings and metal seals are not binding.
Installation Procedure:
Now position exhaust elbow in alignment
with the turbochargers.
A.
Install ring expander (3) in each groove of
H.
Tighten the bolts snugly (not tight) in the
coupling (5). Now install the four metal seal
sequence that follows:
rings (4) in each groove over ring expander
a. Support bracket to exhaust elbow bolts
(3).
(7).
NOTE: Seal rings (4) must be installed with the gaps of
b. Support bracket to flywheel housing
each ring spaced approximately 90 apart from each
bolts (8).
other.
c. Adapter to turbocharger bolts (9).
B. Install coupling (5) in elbow (1), and then
J.
Hit adapters (2) lightly with a soft hammer,
install adapter (2) over coupling (5).
and check alignment of parts again.
C. Install turbocharger to exhaust manifold,
K.
Now tighten all bolts again in same
and make sure face of turbocharger is in
sequence.
vertical alignment with adapter (2).
L.
Install and tighten bolts that hold exhaust
elbow to exhaust pipe.
435
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