TM 5-2815-241-34&P
ENGINE OIL COOLER INSTALLATION - CONTINUED
ACTION
LOCATION
ITEM
REMARKS
WARNING
Due to excessive weight, assistance will be needed to prevent personal injury when
lifting heavy parts.
CAUTION
When performing step 1, assistant must support oil cooler and gasket in position as
hardware is being installed to prevent damaging oil cooler gasket.
1. Right side of
engine block (1)
New oil cooler
gasket (2), engine
oil cooler (3), six
new lockwashers (4),
and six screws (5)
2. Engine oil
cooler (3)
3. Right side of
engine block (1)
Flat washer (6),
new lockwasher (7)
and screw (8)
Two new packings
(9), water transfer
tube (10), new gasket
(11), rear water
header cover (12),
six new lockwashers
(13), and six
screws (14)
a.
With assistance, position new oil cooler
gasket and engine oil cooler on engine
block.
b.
Using 1/2-inch drive 9/16-inch socket,
6-inch extension, and ratchet handle,
screw in until snug.
c.
Using 1/2-inch drive 9/16-inch socket,
6-inch extension, and 0 to 150 ft lb (0 to
210 Nm) torque wrench, torque to 30 to
35 ft lb (40.6 to 47.4 Nm).
a.
Using 1/2-inch drive 3/4-inch socket,
&inch extension, and ratchet handle,
screw in until snug.
b.
Using 1/2-inch drive 3/4-inch socket,
6-inch extension, and 0 to 150 ft lb (0
to 210 Nm) torque wrench, torque to 95
to 105 ft lb (128.8 to 142.4 Nm).
a.
Lubricate two new packings with lubrica-
ting oil and position one on each end of
connector tube.
b.
Position water transfer tube in engine oil
cooler and rear water header cover.
c.
Install new gasket between engine block
and rear water header cover, and screw
in six screws and new lockwashers.
d. Using 7/16-inch box-end wrench,
tighten.
e.
Using 1/2-inch drive 7/16-inch socket
and 0 to 150 ft lb (0 to 210 Nm) torque
wrench, torque to 7 to 10 ft lb (9.8 to
14 Nm).
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