TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND - CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
2. COOLANT TEMPERATURE LOW.
Step 1.
Remove and test thermostat.
Replace defective thermostat.
Step 2.
Remove water pump (page 2-37). Inspect for incorrect impeller.
Replace incorrect impeller (page 2-408).
3. ENGINE CANNOT REACH GOVERNED RPM.
Step 1.
Check specifications for high-speed governor setting.
Reset high-speed governor setting.
Step 2.
Check injector timing (page 2-106).
Reset injector timing.
4. ENGINE CRANKCASE DILUTION.
Step 1.
Step 2.
Step 3.
Check gaskets and fuel lines for internal or external leaks.
Repair or replace leaking gaskets and fuel lines.
Remove injectors (page 2-34). Check for cracked injector cups or damaged
O-rings (page 2-289).
a.
Replace cracked injector cups.
b.
Replace damaged preformed packing.
Check cylinder head gaskets for internal and external leaks. Inspect cylinder
head for porous casting.
a.
Replace defective gaskets (page 2-36).
b.
Replace defective cylinder head (page 2-36).
5. ENGINE STOPS.
Step 1.
Check fuel shutoff valve for correct operation.
Replace defective fuel shutoff valve (page 2-289).
Step 2.
Check filters, gaskets, connections, and suction lines for air leaks.
Replace defective filters, leaking gaskets, hoses, and suction lines.
Step 3.
Remove fuel pump (page 2-41). Check for broken fuel pump drive shaft
(page 2-289).
Replace broken fuel pump drive shaft.
Step 4.
Disassemble fuel pump (page 2-289). Check for correct idle spring assembly.
Correct idle spring assembly and reassemble.
Step 5.
Disassemble fuel pump (page 2-289). Check for correct governor weight
assembly.
Correct governor weights and reassemble.
Step 6.
Perform engine compression check for cylinder head gasket leakage.
Replace leaking gasket.
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