TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND - CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
6. ENGINE FAILS TO START (CRANKING SYSTEM WORKING).
Step 1.
Check fuel shutoff valve for correct operation.
Replace defective fuel shutoff valve.
Step 2.
Check filter, gaskets, connections, and lines for air leaks.
Replace defective filter, leaking gaskets, connections, and suction
lines.
Step 3.
Check injector timing (page 2-106).
Reset injector timing.
Step 4.
Check valve adjustment (page 2-106).
Readjust valves.
Step 5.
Remove injectors (page 2-34). Check for damaged O-rings (page 2-289).
Replace damaged preformed packing.
7. ENGINE HARD TO START (CRANKING SYSTEM WORKING).
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Step 6.
Step 7.
Check filters, gaskets, connections, and lines for air leaks.
Replace defective filter, leaking gaskets, connections, and suction
lines.
Check all fuel lines for bends, breaks, or damage causing restriction.
Repair or replace all restricted fuel lines.
Check intake and exhaust manifolds for gasket leaks.
Replace leaking gaskets (page 2-272).
Check injector timing (page 2-106).
Readjust injector timing.
Check valve adjustment (page 2-106).
Readjust valves.
Remove injectors (page 2-34). Check for damaged preformed packing or
cracked injector cups (page 2-289).
Replace damaged packing.
Replace cracked injector cups.
Check engine for excessive blowby and wetness in exhaust caused by
broken or damaged rings.
Isolate damaged cylinders and replace broken or damaged rings.
8. ENGINE MISSES AT HIGH IDLE.
Step 1.
Check filter, gaskets, connections, and suction lines for air leaks.
Replace defective filter, leaking gaskets, connections, and suction
lines.
Step 2.
Check injector timing (page 2-106).
Reset injector timing.
Step 3.
Check valve adjustment (page 2-106).
Readjust valves.
2-427
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