TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
10.
ENGINE MISSES UNDER LOAD CONTINUED.
Step 6.
Check engine for excessive blowby and wetness in exhaust caused by broken or
damaged rings.
Isolate damaged cylinder and replace broken or damaged rings.
Step 7.
Perform engine compression test. Check for cylinder head gasket leakage.
Replace leaking head gasket.
Step 8.
Check intake and exhaust gaskets for leakage.
Replace leaking gaskets.
11.
ENGINE SURGES AT GOVERNED RPM.
Step 1.
Check filter, gaskets, connections, and suction lines for air leaks.
Replace defective filter, leaking gaskets, connections, and suction
lines.
Step 2.
Perform engine compression test. Check for cylinder head gasket leakage.
Replace leaking gasket.
12.
EXCESSIVE BLACK SMOKE AT IDLE.
Step 1.
Remove injectors (page 2-34). Check for correct injector cup size
(page 2-289).
Replace incorrect injector cups.
Step 2.
Check for cracked injector cups (page 2-289).
Replace damaged injector cups.
Step 3.
Check injector timing (page 2-106).
Reset injector timing.
Step 4.
Check engine for excessive blowby and wetness in exhaust caused by broken or
damaged rings.
Isolate damaged cylinders and replace broken or damaged rings.
13.
EXCESSIVE BLACK SMOKE UNDER LOAD.
Step 1.
Check for excessive exhaust back pressure.
Repair or replace defective turbocharger.
Step 2.
Check all fuel lines for bends, breaks, or damage causing restriction.
Repair or replace restricted fuel lines.
Step 3.
Remove injectors (page 2-34). Check for correct injector cup size
(page 2-289).
Replace incorrect injector cups.
Step 4.
Check for cracked injector cups (page 2-289).
Replace damaged injector cups.
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