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TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
13.
EXCESSIVE BLACK SMOKE UNDER LOAD CONTINUED.
Step 5.
Step 6.
Step 7.
Step 8.
Step 9.
Check for damaged fuel injector preformed packings (page 2-289).
Replace damaged packings.
Check valve adjustment (page 2-106).
Readjust valves.
Check injector timing (page 2-106).
Reset injector timing.
Check engine for excessive blowby and wetness in exhaust caused by broken or
damaged rings.
Isolate damaged cylinders and replace broken or damaged rings.
Perform engine compression test. Check for cylinder head gasket leakage.
Replace leaking gasket.
14. EXCESSIVE CRANKCASE PRESSURE.
Step 1.
Check engine for excessive blowby and wetness in exhaust caused by broken or
damaged rings.
Isolate damaged cylinders and replace broken or damaged rings.
Step 2.
Perform engine compression test. Check for cylinder head gasket leakage.
Replace leaking gasket.
15. EXCESSIVE NOISE.
Step 1.
Check vibration damper and flywheel for damage or improper installation.
Replace damaged vibration damper and flywheel.
Reinstall vibration damper and flywheel correctly.
Step 2.
Check valve adjustment (page 2-106).
Readjust valves.
Step 3.
Check injector timing (page 2-106).
Reset injector timing.
Step 4.
Check push tubes or cam followers for damage.
Replace damaged push tubes (page 2-33) and cam followers
(page 2-47).
Step 5.
Check for scored pistons and cylinder sleeves.
Replace scored pistons and cylinder sleeves (page 2-214).
2-430
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