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TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
16.
EXCESSIVE SMOKE UNDER ACCELERATION.
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Step 6.
Step 7.
Step 8.
Step 9.
Step 10.
Check for excessive exhaust back pressure.
Repair or replace defective turbocharger (page 2-12).
Check fuel drain lines for restrictions.
Repair or replace restricted fuel drain lines.
Check for defective aneroid control valve (page 2-289).
Replace defective aneroid control valve.
Check intake and exhaust gaskets for leakage.
Replace leaking gaskets (page 2-272).
Check injector timing (page 2-106).
Reset injector timing.
Check valve adjustment (page 2-106).
Readjust valves.
Remove injectors (page 2-34). Check for correct injector cup size
(page 2-289).
Replace incorrect injector cups.
Check push tubes or cam followers for damage.
Replace damaged push tubes (page 2-33) and cam followers
(page 2-47).
Perform engine compression test. Check for cylinder head gasket leakage.
Replace leaking cylinder head gasket.
Check for scored pistons and cylinder sleeves.
Replace scored pistons and cylinder sleeves.
17. EXCESSIVE VIBRATION.
Inspect vibration damper and flywheel for damage or improper installation.
a.
Replace damaged vibration damper and flywheel.
b.
Reinstall vibration damper and flywheel.
18.
EXCESSIVE WHITE SMOKE AT IDLE.
Step 1.
Check for starting fluid build up in intake manifold.
Remove built up starting fluid.
Step 2.
Check for raw fuel in intake manifold.
Repair starting aid (page 2-289) and remove excess fuel.
Step 3.
Check for low coolant temperature or defective thermostat.
Replace defective thermostat.
Step 4.
Check injector timing (page 2-106).
Reset injector timing.
2-431
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