TM 5-2815-241-34&P
TROUBLESHOOTING ON ENGINE TEST STAND CONTINUED
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
18.
EXCESSIVE WHITE SMOKE AT IDLE CONTINUED.
Step 5.
Check valve adjustment (page 2-106).
Readjust valves.
Step 6.
Remove injectors (page 2-34). Check for correct injector cup size
(page 2-289).
Replace incorrect injector cups.
19.
FUEL KNOCKS (COMBUSTION NOISE).
Step 1.
Check for starting fluid build up in intake manifold.
Remove built up starting fluid.
Step 2.
Check for excess fuel in intake manifold from starting aid.
Repair starting aid (page 2-289) and remove excess fuel.
Step 3.
Check filter, gaskets, connections, and suction lines for air leaks.
Replace defective filter, leaking gaskets, connections, and lines.
Step 4.
Check for low coolant temperature or defective thermostat.
Replace defective thermostat.
Step 5.
Check injector timing (page 2-106).
Reset injector timing.
Step 6.
Check valve adjustment (page 2-106).
Readjust valves.
Step 7.
Remove injectors (page 2-34). Check for damaged preformed packings
(page 2-289).
Replace damaged packings.
20. LOW OIL PRESSURE.
Step 1.
Check crankcase oil level.
Refill to proper level.
Step 2.
Check oil suction line for restrictions.
Repair or replace restricted line.
Step 3.
Check for high engine temperature or defective thermostat.
a. Replace defective thermostat.
b. Refill coolant to proper level.
Step 4.
Check bypass filter orifice for correct size (page 2-264).
Replace orifice with correct size.
Step 5.
Check for correct main and connecting rod bearing clearance (page 2-214).
Replace bearings with proper size. Repair crankshaft.
Step 6.
Check for main and connecting rod bearing damage (page 2-214).
a.
Repair cause of damage.
b.
Replace damaged main and connecting rod bearing. Repair
crankshaft.
2-432
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