TM 5-2815-241-34&P
CYLINDER HEAD REMOVAL
INITIAL SETUP
Tools
Personnel Required
Handle, hinged, 3/4-inch drive
Screwdriver, flat-tip, 1/4-inch
Two
Socket, 11/16-inch, 3/4-inch drive
Equipment Condition
Materials/Parts
Tags, marker (item 17, appendix B)
Cylinder head fuel lines removed (page 2-29).
Rocker arm covers removed (page 2-27).
ACTION
LOCATION
ITEM
REMARKS
NOTE
Steps given are typical for all three cylinder heads. Before removing, tag cylinder heads
for location. Fuel crossovers are between front and center cylinder head and center and
rear cylinder head only.
1. Cylinder head (1)
Four screws (2),
four lockwashers
(3), fuel crossover
(4), and four
packings (5)
Using 1/4-inch flat-tip screwdriver, loosen
and take off.
Discard packings and lockwashers.
NOTE
Use suitable material to plug fuel crossover passages to prevent any dust or dirt from
entering.
2.
Twelve screws (6)
and twelve hardened
washers (7)
Using 3/4-inch drive 11/16-inch socket
and hinged handle, unscrew and take out.
Discard hardened washers.
W a r n i n g
Due to excessive weight, assistance will be needed to prevent personal injury when
lifting heavy parts.
3. Cylinder block (8)
Cylinder head (1)
and cylinder head
gasket (9)
Take off.
Discard gasket.
NOTE
Install crossheads in respective positions according to table and illustration shown in
Crosshead Removal (page 2-31).
2-36
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