*C2
*C2
*C2
C H A P 5, SEC X X V I I
H I G H C L U T CH
R E B U I LD
PAR 2 0 0 - 2 01
c . I f t h e s l e e v e w a s r e m o v e d f r o m t he
clutch housing, install the sleeve 3/4-inch be-
low the top edge of the housing (fig. 230).
d . I n s t a l l a h o o k - t y p e s e a l r i n g o n t he
hub of the high-range clutch housing (fig. 230).
e . I f s e a l r i n g a n d e x p a n d e r w e r e r e -
moved from high-range clutch piston, install
new replacements (fig. 230).
f . I n s t a l l t h e p i s t o n i n t h e h i g h - r a n ge
clutch housing (fig. 230).
g . Install 13 clutch piston return springs
Figure 231. High-range clutch housing
66 (fig. 375, fold-out 4).
2 0 0 . I N S P E C T I O N A N D R E P A IR
h . I n s t a l l t h e h i g h - r a n g e c l u t c h p i s t on
return spring retainer (fig. 229).
R e f e r t o p a r . 7 2 f o r g e n e r a l i n s p e c t i on
and repair recommendations. Repair and re-
i . U s i n g a c o m p r e s s i n g t o o l ( f i g . 3 8 ) ,
b u i l d p o i n t s o f m e a s u r e m e n t f o r f i t s , c l e a r-
compress piston return springs and install the
antes and wear limits are indicated by small,
lower case letters in fig. 375, fold-out 4. Re-
fer to par. 238 for wear limits information.
2 0 1 . A S S E M B L Y ( f i g . 3 7 5 , f o l d - o u t 4)
a . If the bearing was removed from the
high-range clutch housing, install a new re-
placement. Press the bearing in until firmly
s e a t e d i n t h e h o u s i n g . I n s t a l l t h e r e t a i n i ng
ring (fig. 231).
b . I f o n l y b e a r i n g r o l l e r s w e r e r e m o v ed
from the clutch housing for cleaning, grease
the rollers lightly and install in the bearing
r a c e . I n s t a l l t h e r o l l e r r e t a i n i n g r i n g ( f i g.
2 3 1 ) .
retaining ring that retains the retainer (fig.
2 2 9 ).
j . Install the bearing on the hub of the
h i g h - r a n g e c l u t c h h o u s i n g ( f i g . 2 2 7 ) . P r e ss
the bearing inner race until it is firmly seated
on the hub.
k . Install five internal- and four external-
s p l i n e d h i g h - r a n g e c l u t c h p l a t e s , b e g i n n i ng
with an internal-splined plate (fig. 227).
l. Install the high-range clutch reaction
plate (fig. 227).
m . Install the retaining ring that retains
high-range clutch reaction plate (fig. 227).
1 5 6
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