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ARMY TM 9-2805-257-14
AIR FORCE TO 38G2103-2
NAVY NAVFAC P-8-61214E
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS).
H Hours
D Daily
Item to be Inspected
Spark Plug
High Tension Cables
Breaker Points
Fuel Filter
Crankcase Ventilation
System
Air Cleaner
Crankcase Oil
S Semiannually (500 Hours)
Procedures
Clean, inspect, and regap. Refer to para. 419.
Clean, inspect, and test Refer to para. 418.
Inspect, adjust breaker points Models 2A016-1,
2, and 3. Refer to para. 430.
Service fuel filter. Refer to para. 4-13.
Remove, clean, and inspect relief valve. Refer to
para 4-24. Remove, clean, and inspect breather
line. Refer to para. 432.
Service air cleaner daily in extreme heat, dusty, or
sandy conditions. Refer to para. 420 and 4-21.
Drain and refill crankcase oil, service oil filter in
extreme heat, dusty, or sandy conditions. Refer to
LO 5280525712.
Section IV. UNIT TROUBLESHOOTING
Page
4-9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..43
4-10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..43
4-9. General. This section contains troubleshooting procedures to determine the probable cause of observed
equipment malfunctions. Tests or inspections are provided to isolate the faulty component and corrective actions
are provided to eliminate the malfunction.
4-10. Unit Troubleshooting Procedures. Refer to the symptom index to locate the troubleshooting pro-
cedure for the observed malfunction. The table lists the common malfunctions that may occur during the operation or
maintenance of the engine. Perform the tests of inspections, and the recommended corrective action in the order
listed in the troubleshooting table. If the malfunction is corrected by a specific correction action, do not continue with
the remaining steps, if any, of the troubleshooting procedure. If the malfunction is not corrected by the listed correc-
tive actions notify your supervisor.
SYMPTOM INDEX
Symptom
Page
Engine fails to start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..44
Engine starts but fails to keep running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..45
Engine misses or runs erratically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..46
Engine surges or overspeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..46
Engine overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..46
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