TM 9-2815-202-34
4-3. EXHAUST MANIFOLD REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP
MODELS
MANDATORY REPLACEMENT PARTS
7083-7395
4 Gaskets (App F,ltem 41)
TOOLS AND SPECIAL TOOLS
EQUIPMENTCONDITION
General mechanics tool kit (App B, Item 96)
Para Description
Torque wrench (App B, Item 101)
4-2
Turbocharger removed
a. Removal
(1)
(2)
(3)
(4)
(5)
Loosen five nuts(1 ) securing exhaust manifold (2) to cylinder head.
SIide exhaust manifold (2) up and off cylinder head.
Remove five nuts (1), three center retainers (3), and two end retainers (4).
Remove two exhaust manifold gaskets (5). Discard gaskets.
Repeat steps 1 thru 4 above for opposite side exhaust manifold.
b. Installation
NOTE
When installing metal clad exhaust manifold gaskets, insure crimped side of gasket is
facing cylinder head.
(1) Position two gaskets (5) over exhaust manifold studs (6).
NOTE
Position the bevel washers so outer diameter will rest on manifold and crown at center
is next to nut.
(2) Install three center retainers (3), two end retainers (4), and five nuts (1).
4-6
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