TM-9-2805-262-24P0001.gif
TM-9-2805-262-24P0002.gif
TM-9-2805-262-24P0003.gif
TM-9-2805-262-24P0004.gif
TM-9-2805-262-24P0005.gif

Tm-9-2815-202-34

• Chapter 1 Introduction
• Warranty Information
• Equipment Description
• Equipment Description (Cont)
• Location And Description Of Components
• Exhaust Manifolds
• Turbocharger
• Cylinder Heads
• Bypass Blower System
• Differences Between Models
• Equipment Data
• Cooling System
• Principles Of Operation.
• Chapter 2 Troubleshooting Procedures
• Malfunction, Test Or Inspection, And Corrective Action
• Hard Starting Of Engine
• Engine Rotates But Fails To Start
• Engine Rotates But Fails To Start
• Abnormal Engine Operation
• Uneven Running Or Stalling
• Engine Will Not Deliver Rated Power
• Engine Will Not Deliver Rated Power
• Lubricating System
• Low Oil Pressure
• Blue Exhaust Smoke
• Excessive Black Exhaust Smoke
• White Exhaust Smoke
• Cooling System
• Air Intake System (Turbocharger)
• Bypass Valve Fails To Close
• Cold Starting Operation
• Inoperative Glow Plug System At Low Ambient Temperature
• Chapter 3 General Repair Procedures And Engine Preparation
• Section Il. General Maintenance Practices
• Inspection
• Inspection
• Repair
• Repair (Cont)
• Disassembly/Assembly Instructions
• Section Iii. Removal And Installation Of Engine From Container
• Removal
• Removal (Cont)
• Engine Preservation
• Engine Preservation (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Engine From/To Container
• Removal
• Removal (Cont)
• Engine Preservation
• Engine Preservation (Cont)
• Engine Preservation (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Preparation Of Engine Prior To Removal Of Engine Accessories And Installation On Maintenance Stand
• Preparation For Removal Of Accessories
• Preliminary Inspection
• Oil Cooler Removal/Lnstallation
• Installation
• Oil Level Gage Removal/Lnstallation
• Starter Removal/Installation
• Starter Removal/Installation
• Installation
• Airbox Drains Removal/Lnstallation
• Turbocharger Oil Return Line Removal/Lnstallation
• Turbocharger Oil Supply, Line Removal/Lnstallation
• Turbocharger Oil Supply Line Removal/Lnstallation
• Turbocharger Oil Supply Line Removal/Lnstallation
• Air Inlet Manifold To Turbocharger Removal/Lnstallation
• Air Inlet Manifold To Turbocharger Removal/Lnstallation
• Installation
• Engine On Maintenance Stand Installation/Removlal
• Installation
• Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Turbocharger Removal/Installation
• Cleaning/Inspection
• Installation
• Exhaust Manifold Replacement
• Installation
• Fuel Filter Replacement
• Installation
• Fuel Strainer Replacement
• Installation
• Fuel Lines Replacement.
• Fuel Lines Replacement
• Engine Lifting Brackets Replacement
• Engine Lifting Brackets Replacement
• Thermostat, Thermostat Housing, And Crossover Tubes Replacement
• Inspection
• Installation
• Installation (Cont)
• Water Pump Removal/Lnstallation
• Gear Backlash Adjustment
• Air Box Heater Replacement
• Disassembly
• Cleaning/Inspection
• Installation
• Air Box Heater
• Cleaning/Inspection
• Ignition Coil
• Test/Adjustment
• Solenoid Valve And Bracket
• Disassembly
• Cleaning/Inspection
• Test/Adjustment
• Installation
• Installation (Cont)
• Engine Rocker Arm Cover And Crankcase Breather Replacement
• Removal
• Cleaning/Inspection
• Installation
• Fuel Pump Replacement
• Disassembly
• Cleaning/Inspection
• Assembly
• Assembly
• Installation
• Air Inlet Housing Replacement
• Installation
• Tachometer Drive Replacement
• Block Mounted Crankcase Breather Replacement
• Inspection
• Installation
• Blower Drive Shaft And Hub Replacement
• Cleaning/Inspection
• Installation
• Installation
• Governor Cover And Throttle Control Rod Removal/Installation
• Installation
• Governor And Blower Assembly Removal/Lnstallation
• Installation
• Installation (Cont)
• Installation (Cont)
• Blower Drive Gear And Support Replacement
• Cleaning/Lnspection
• Assembly
• Installation
• Oil Pan Replacement
• Installation
• Camshaft Front Gear Cover Replacement
• Installation
• Flywheel Assembly Replacement
• Cleanlng/Inspection
• Repair
• Repair (Cont)
• Installation
• Testing
• Testing (Cont)
• Rear Oil Seal Replacement
• Cleaning/Inspection
• Cleaning/Inspection (Cont)
• Flywheel Housing Replacement
• Removal
• Removal (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Idler Gear Replacement
• Disassembly
• Cleaning/Inspection
• Cleaning/Inspection (Cont)
• Cleaning/Inspection (Cont)
• Installation
• Injector Control Tubes & Throttle Delay Replacement
• Disassembly
• Cleanlng/Inspection
• Assembly
• Installation
• Cylinder Head Assembly Removal/Installation
• Installation
• Installation (Cont)
• Engine Lower Front Cover Replacement
• Cleaning/Inspection
• Installation
• Camshaft And Gear Assemblies Replacement
• Removal
• Removal (Cont)
• Removal (Cont)
• Cleaning
• Chapter 1 Introduction
• Assembly
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Cylinder Block End Plates Replacement
• Rear End Plate
• Cleanlng/Inspection
• Cleanlng/Inspection (Cont)
• Rear End Plate
• Oil Pressure Regulator And Relief Valve Replacement
• Repair
• Repair (Cont)
• Oil Pump Replacement
• Disassembly
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Installation
• Installation (Cont)
• Piston And Connecting Rod Maintenance (Cross-Head)
• Disassembly
• Cleaning
• Inspection
• Inspection (Cont)
• Fitting Piston
• Fitting Piston Rings
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Piston And Connecting Rod Maintenance (Cont)
• Assembly (Cont)
• Installation - Cylinder Kit Assembly
• Installation - Cylinder Kit Assembly
• Cylinder Liner Maintenance
• Cleaning
• Measurements
• Honing
• Selection Of New Cylinder Liner
• Selection Of New Cylinder Liner (Cont)
• Fitting Cylinder Liner In Block Bore
• Installation
• Crankshaft Maintenance
• Disassembly
• Cleaning
• Inspection
• Measurements
• Measurements (Cont)
• Assembly
• Installation
• Installation (Cont)
• Installation (Cont)
• Cylinder Block Maintenance
• Disassembly
• Disassembly
• Disassembly (Cont)
• Cleaning
• Inspection
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Pressure Check
• Turbocharger Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Cylinder Head Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Cleaning
• Pressure Check
• Inspection/Repair
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Oil Cooler Assembly Repair
• Cleaning Prior To Disassembly
• Cleaning Prior To Disassembly (Cont)
• Cleaning Prior To Disassembly (Cont)
• Disassembly
• Cleanlng/Inspection
• Assembly
• Assembly (Cont)
• Fuel Injector Assembly Repair
• Disassembly
• Cleaning
• Cleaning (Cont)
• Inspection/Measurements
• Inspection/Measurements (Cont)
• Inspection/Measurements (Cont)
• Lapping
• Assembly
• Assembly (Cont)
• Testing
• Testing (Cont)
• Testing (Cont)
• Testing (Cont)
• Blower Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Inspection.
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Governor Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Water Pump Repair
• Cleaning/Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 5 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Turbocharger Removal/Lnstallation
• Cleaning/Inspection
• Exhaust Manifold And Tube Replacement
• Removal
• Installation
• Installation (Cont)
• Fuel Lines ] Replacement
• Fuel Lines Replacement
• Engine Lifting Brackets Replacement
• Engine Lifting Brackets Replacement
• Engine Water Manifolds Replacement
• Installation
• Water Pump Removal/Lnstallation
• Installation
• Accessory Drive Replacement
• Disassembly
• Cleanlng/Inspection
• Installation
• Blower Drive Shaft And Hub Replacement
• Assembly
• Installation
• Camshaft Front Gear Cover And Damper Replacement
• Camshaft Front Gear Cover And Damper Replacement
• Installation
• Installation (Cont)
• Engine Lower Front Cover Replacement
• Removal
• Cleaning/Inspection
• Installation
• Installation (Cont)
• Section Ill. Engine Disassembly/Assembly
• Cylinder Head Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Pressure Check Cylinder Head
• Pressure Check Cylinder Head (Cont)
• Inspection/Repair
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Governor Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Cleaning/Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 5.1 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Section Il. General Engine Maintenance
• Fuel Lines Replacement
• Removal
• Installation
• Installation (Cont)
• Engine Water Manifolds Replacement
• Installation
• Glow Plug Controller And Harnesses Removal/Installation
• Installation
• Installation (Cont)
• Air Inlet Housing Replacement
• Disassembly
• Cleaning/Inspection
• Assembly
• Installation
• Tachometer Drive Replacement
• Section Ill. Engine Disassembly/Assembly
• Section Iv. Component Repair
• Disassembly
• Disassembly (Cont)
• Cleaning
• Inspection
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Chapter 6 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Section Il. General Engine Maintenance
• Test
• Installation
• Turbocharger Removal/Lnstallation
• Inspection
• Installation
• Installation (Cont)
• Exhaust Manifold And Tube Replacement
• Installation
• Installation (Cont)
• Installation (Cont)
• Air Box Heater Replacement
• Disassembly
• Cleanlng/Inspection
• Test/Adjustment
• Installation
• Installation (Cont)
• Air Box Heater
• Installation
• Ignition Coil
• Installation
• Removal
• Installation
• Crankcase Breather Replacement
• Cleaning/Inspection
• Crankcase Breather Tube Replacement
• Crankcase Breather Tube Replacement (Cont)
• Section Ill. Engine Disassembly\Assembly
• Disassembly
• Cleaning
• Inspection
• Inspection (Cont)
• Fitting Piston
• Fitting Piston (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Installation - Cylinder Klt Assembly
• Installation - Cylinder Klt Assembly (Cont)
• Installation - Cylinder Klt Assembly (Cont)
• Turbocharger Repair
• Disassembly
• Disassembly (Cont)
• Cleaning (Cont)
• Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 7 Repair Procedures For Major Components Of Engine Model
• Section I. Introduction
• Turbocharger Removal/Lnstallation
• Inspection
• Installation
• Exhaust Manifold And Tube Replacement
• Removal
• Installation
• Installation (Cont)
• Fuel Lines Replacement
• Crankcase Breather Replacement
• Disassembly
• Installation
• Removal
• Accessory Drive Replacement
• Section Ill. Engine Disassembly\Assembly
• Chapter 8 Testing And Inspection Contents Tm9-2815-202-34 Procedures
• Section Il. Engine Preparation
• Prelubrication Of Oil Gallery (Without Pressure Lubricator)
• Prelubrication Of Turbocharger
• Section Ill. Adjustment Sequence
• Exhaust Valve Clearance Adjustment (Hot Or Cold Engine)
• Adjustment
• Fuel Injector Timing Adjustment
• Adjustment
• Governor Gap Adjustment
• Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Fuel Injector Control Lever Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Throttle Delay Adjustment
• Adjustment
• Adjust Starting Aid Screw Adjustment
• Adjustment
• Idle Speed Adjustment
• Adjustment
• Maximum No Load Speed Adjustment (Dual Range Limiting Speed Governor)
• Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Maximum No-Load Speed Adjustment (Limiting Speed Governor)
• Adjustment
• Governor Buffer Screw Adjustment
• Adjustment
• Cylinder Compress1on Test
• Testing
• Testing (Cont)
• Testing (Cont)
• Testing (Cont)
• Fuel Flow Test
• Fuel Pressure Test
• Testing
• Crankcase Pressure Test
• Testing
• Air Box Pressuire Test
• Testing
• Engine Run-In Preparation
• Preparation
• Engine Run-In
• Run-In Procedure
• Table 8-3. Short Run-In Schedule
• Table 8-4. List Of Measurement Term Definition
• Table 8-6. Water Vapor Pressure (Inches Hg)
• Table 8-7. Air Correction Factor (Cfa) In Bhp
• Table 8-9. Fuel Temperature Correction Factor (Cfft) In Bhp
• Appendix A References
• Technical Manuals
• Technical Bulletins
• Appendix B Tools And Test Equipment Special Tools And Common Tool Sets
• Section Il. Common Tools, Supplements, Special Tools And Fixtures List
• Section Il. Common Tools, Supplements, Special Tools And Fixtures List
• Appendix C Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List
• Appendix D Illustrated List Of Manufactured Items
• Figure D-1 . Test Lead
• Figure D-2. Bearing Test Fixture
• Figure D-3. Guide Stud
• Figure D-4. Bar Tool
• Figure D-5. Adaptor
• Figure D-6. Plate Kit
• Figure D-7. Air Nozzle Plate Kit
• Figure D-8. Turbocharger Holding Fixture
• Figure D-9. Backplate Torquing Tool
• Figure D-10. Cylinder Head Pressure Testing Kit
• Figure D-11. Water Outlet Plate
• Figure D-12. Sleeve
• Figure D-13. Threaded Rod
• Figure D-14. Exhaust Seal Installer
• Appendix E General Torque Limits T Required For Fasteners In Engine
• Appendix F Mandatory Replacement Parts List
• Section Il. Replacement Parts List
• Section Il. Replacement Parts List
• Replacement Parts List (Cont)
• Replacement Parts List (Cont)
• Replacement Parts List (Cont)
• Appendix G Engine Repair Specifications
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Glossary
• Section H. Unusual Term
• Alphabetical Index
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• The Metric System And Equivalents
• Chapter 1 Introduction
• Warranty Information
• Equipment Description
• Equipment Description (Cont)
• Location And Description Of Components
• Exhaust Manifolds
• Turbocharger
• Cylinder Heads
• Bypass Blower System
• Differences Between Models
• Equipment Data
• Cooling System
• Principles Of Operation.
• Chapter 2 Troubleshooting Procedures
• Malfunction, Test Or Inspection, And Corrective Action
• Hard Starting Of Engine
• Engine Rotates But Fails To Start
• Engine Rotates But Fails To Start
• Abnormal Engine Operation
• Uneven Running Or Stalling
• Engine Will Not Deliver Rated Power
• Engine Will Not Deliver Rated Power
• Lubricating System
• Low Oil Pressure
• Blue Exhaust Smoke
• Excessive Black Exhaust Smoke
• White Exhaust Smoke
• Cooling System
• Air Intake System (Turbocharger)
• Bypass Valve Fails To Close
• Cold Starting Operation
• Inoperative Glow Plug System At Low Ambient Temperature
• Chapter 3 General Repair Procedures And Engine Preparation
• Section Il. General Maintenance Practices
• Inspection
• Inspection
• Repair
• Repair (Cont)
• Disassembly/Assembly Instructions
• Section Iii. Removal And Installation Of Engine From Container
• Removal
• Removal (Cont)
• Engine Preservation
• Engine Preservation (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Engine From/To Container
• Removal
• Removal (Cont)
• Engine Preservation
• Engine Preservation (Cont)
• Engine Preservation (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Preparation Of Engine Prior To Removal Of Engine Accessories And Installation On Maintenance Stand
• Preparation For Removal Of Accessories
• Preliminary Inspection
• Oil Cooler Removal/Lnstallation
• Installation
• Oil Level Gage Removal/Lnstallation
• Starter Removal/Installation
• Starter Removal/Installation
• Installation
• Airbox Drains Removal/Lnstallation
• Turbocharger Oil Return Line Removal/Lnstallation
• Turbocharger Oil Supply, Line Removal/Lnstallation
• Turbocharger Oil Supply Line Removal/Lnstallation
• Turbocharger Oil Supply Line Removal/Lnstallation
• Air Inlet Manifold To Turbocharger Removal/Lnstallation
• Air Inlet Manifold To Turbocharger Removal/Lnstallation
• Installation
• Engine On Maintenance Stand Installation/Removlal
• Installation
• Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Turbocharger Removal/Installation
• Cleaning/Inspection
• Installation
• Exhaust Manifold Replacement
• Installation
• Fuel Filter Replacement
• Installation
• Fuel Strainer Replacement
• Installation
• Fuel Lines Replacement.
• Fuel Lines Replacement
• Engine Lifting Brackets Replacement
• Engine Lifting Brackets Replacement
• Thermostat, Thermostat Housing, And Crossover Tubes Replacement
• Inspection
• Installation
• Installation (Cont)
• Water Pump Removal/Lnstallation
• Gear Backlash Adjustment
• Air Box Heater Replacement
• Disassembly
• Cleaning/Inspection
• Installation
• Air Box Heater
• Cleaning/Inspection
• Ignition Coil
• Test/Adjustment
• Solenoid Valve And Bracket
• Disassembly
• Cleaning/Inspection
• Test/Adjustment
• Installation
• Installation (Cont)
• Engine Rocker Arm Cover And Crankcase Breather Replacement
• Removal
• Cleaning/Inspection
• Installation
• Fuel Pump Replacement
• Disassembly
• Cleaning/Inspection
• Assembly
• Assembly
• Installation
• Air Inlet Housing Replacement
• Installation
• Tachometer Drive Replacement
• Block Mounted Crankcase Breather Replacement
• Inspection
• Installation
• Blower Drive Shaft And Hub Replacement
• Cleaning/Inspection
• Installation
• Installation
• Governor Cover And Throttle Control Rod Removal/Installation
• Installation
• Governor And Blower Assembly Removal/Lnstallation
• Installation
• Installation (Cont)
• Installation (Cont)
• Blower Drive Gear And Support Replacement
• Cleaning/Lnspection
• Assembly
• Installation
• Oil Pan Replacement
• Installation
• Camshaft Front Gear Cover Replacement
• Installation
• Flywheel Assembly Replacement
• Cleanlng/Inspection
• Repair
• Repair (Cont)
• Installation
• Testing
• Testing (Cont)
• Rear Oil Seal Replacement
• Cleaning/Inspection
• Cleaning/Inspection (Cont)
• Flywheel Housing Replacement
• Removal
• Removal (Cont)
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Idler Gear Replacement
• Disassembly
• Cleaning/Inspection
• Cleaning/Inspection (Cont)
• Cleaning/Inspection (Cont)
• Installation
• Injector Control Tubes & Throttle Delay Replacement
• Disassembly
• Cleanlng/Inspection
• Assembly
• Installation
• Cylinder Head Assembly Removal/Installation
• Installation
• Installation (Cont)
• Engine Lower Front Cover Replacement
• Cleaning/Inspection
• Installation
• Camshaft And Gear Assemblies Replacement
• Removal
• Removal (Cont)
• Removal (Cont)
• Cleaning
• Chapter 1 Introduction
• Assembly
• Installation
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Installation (Cont)
• Cylinder Block End Plates Replacement
• Rear End Plate
• Cleanlng/Inspection
• Cleanlng/Inspection (Cont)
• Rear End Plate
• Oil Pressure Regulator And Relief Valve Replacement
• Repair
• Repair (Cont)
• Oil Pump Replacement
• Disassembly
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Installation
• Installation (Cont)
• Piston And Connecting Rod Maintenance (Cross-Head)
• Disassembly
• Cleaning
• Inspection
• Inspection (Cont)
• Fitting Piston
• Fitting Piston Rings
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Piston And Connecting Rod Maintenance (Cont)
• Assembly (Cont)
• Installation - Cylinder Kit Assembly
• Installation - Cylinder Kit Assembly
• Cylinder Liner Maintenance
• Cleaning
• Measurements
• Honing
• Selection Of New Cylinder Liner
• Selection Of New Cylinder Liner (Cont)
• Fitting Cylinder Liner In Block Bore
• Installation
• Crankshaft Maintenance
• Disassembly
• Cleaning
• Inspection
• Measurements
• Measurements (Cont)
• Assembly
• Installation
• Installation (Cont)
• Installation (Cont)
• Cylinder Block Maintenance
• Disassembly
• Disassembly
• Disassembly (Cont)
• Cleaning
• Inspection
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Pressure Check
• Turbocharger Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Cylinder Head Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Cleaning
• Pressure Check
• Inspection/Repair
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Oil Cooler Assembly Repair
• Cleaning Prior To Disassembly
• Cleaning Prior To Disassembly (Cont)
• Cleaning Prior To Disassembly (Cont)
• Disassembly
• Cleanlng/Inspection
• Assembly
• Assembly (Cont)
• Fuel Injector Assembly Repair
• Disassembly
• Cleaning
• Cleaning (Cont)
• Inspection/Measurements
• Inspection/Measurements (Cont)
• Inspection/Measurements (Cont)
• Lapping
• Assembly
• Assembly (Cont)
• Testing
• Testing (Cont)
• Testing (Cont)
• Testing (Cont)
• Blower Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Inspection.
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Governor Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Water Pump Repair
• Cleaning/Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 5 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Turbocharger Removal/Lnstallation
• Cleaning/Inspection
• Exhaust Manifold And Tube Replacement
• Removal
• Installation
• Installation (Cont)
• Fuel Lines ] Replacement
• Fuel Lines Replacement
• Engine Lifting Brackets Replacement
• Engine Lifting Brackets Replacement
• Engine Water Manifolds Replacement
• Installation
• Water Pump Removal/Lnstallation
• Installation
• Accessory Drive Replacement
• Disassembly
• Cleanlng/Inspection
• Installation
• Blower Drive Shaft And Hub Replacement
• Assembly
• Installation
• Camshaft Front Gear Cover And Damper Replacement
• Camshaft Front Gear Cover And Damper Replacement
• Installation
• Installation (Cont)
• Engine Lower Front Cover Replacement
• Removal
• Cleaning/Inspection
• Installation
• Installation (Cont)
• Section Ill. Engine Disassembly/Assembly
• Cylinder Head Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Pressure Check Cylinder Head
• Pressure Check Cylinder Head (Cont)
• Inspection/Repair
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Inspection/Repair (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Governor Repair
• Disassembly
• Disassembly (Cont)
• Disassembly (Cont)
• Disassembly (Cont)
• Cleaning/Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 5.1 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Section Il. General Engine Maintenance
• Fuel Lines Replacement
• Removal
• Installation
• Installation (Cont)
• Engine Water Manifolds Replacement
• Installation
• Glow Plug Controller And Harnesses Removal/Installation
• Installation
• Installation (Cont)
• Air Inlet Housing Replacement
• Disassembly
• Cleaning/Inspection
• Assembly
• Installation
• Tachometer Drive Replacement
• Section Ill. Engine Disassembly/Assembly
• Section Iv. Component Repair
• Disassembly
• Disassembly (Cont)
• Cleaning
• Inspection
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Inspection (Cont)
• Chapter 6 Repair Procedures For Major Components Of Engine
• Section I. Introduction
• Section Il. General Engine Maintenance
• Test
• Installation
• Turbocharger Removal/Lnstallation
• Inspection
• Installation
• Installation (Cont)
• Exhaust Manifold And Tube Replacement
• Installation
• Installation (Cont)
• Installation (Cont)
• Air Box Heater Replacement
• Disassembly
• Cleanlng/Inspection
• Test/Adjustment
• Installation
• Installation (Cont)
• Air Box Heater
• Installation
• Ignition Coil
• Installation
• Removal
• Installation
• Crankcase Breather Replacement
• Cleaning/Inspection
• Crankcase Breather Tube Replacement
• Crankcase Breather Tube Replacement (Cont)
• Section Ill. Engine Disassembly\Assembly
• Disassembly
• Cleaning
• Inspection
• Inspection (Cont)
• Fitting Piston
• Fitting Piston (Cont)
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Installation - Cylinder Klt Assembly
• Installation - Cylinder Klt Assembly (Cont)
• Installation - Cylinder Klt Assembly (Cont)
• Turbocharger Repair
• Disassembly
• Disassembly (Cont)
• Cleaning (Cont)
• Inspection
• Assembly
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Assembly (Cont)
• Chapter 7 Repair Procedures For Major Components Of Engine Model
• Section I. Introduction
• Turbocharger Removal/Lnstallation
• Inspection
• Installation
• Exhaust Manifold And Tube Replacement
• Removal
• Installation
• Installation (Cont)
• Fuel Lines Replacement
• Crankcase Breather Replacement
• Disassembly
• Installation
• Removal
• Accessory Drive Replacement
• Section Ill. Engine Disassembly\Assembly
• Chapter 8 Testing And Inspection Contents Tm9-2815-202-34 Procedures
• Section Il. Engine Preparation
• Prelubrication Of Oil Gallery (Without Pressure Lubricator)
• Prelubrication Of Turbocharger
• Section Ill. Adjustment Sequence
• Exhaust Valve Clearance Adjustment (Hot Or Cold Engine)
• Adjustment
• Fuel Injector Timing Adjustment
• Adjustment
• Governor Gap Adjustment
• Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Fuel Injector Control Lever Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Adjustment (Cont)
• Throttle Delay Adjustment
• Adjustment
• Adjust Starting Aid Screw Adjustment
• Adjustment
• Idle Speed Adjustment
• Adjustment
• Maximum No Load Speed Adjustment (Dual Range Limiting Speed Governor)
• Adjustment
• Adjustment (Cont)
• Adjustment (Cont)
• Maximum No-Load Speed Adjustment (Limiting Speed Governor)
• Adjustment
• Governor Buffer Screw Adjustment
• Adjustment
• Cylinder Compress1on Test
• Testing
• Testing (Cont)
• Testing (Cont)
• Testing (Cont)
• Fuel Flow Test
• Fuel Pressure Test
• Testing
• Crankcase Pressure Test
• Testing
• Air Box Pressuire Test
• Testing
• Engine Run-In Preparation
• Preparation
• Engine Run-In
• Run-In Procedure
• Table 8-3. Short Run-In Schedule
• Table 8-4. List Of Measurement Term Definition
• Table 8-6. Water Vapor Pressure (Inches Hg)
• Table 8-7. Air Correction Factor (Cfa) In Bhp
• Table 8-9. Fuel Temperature Correction Factor (Cfft) In Bhp
• Appendix A References
• Technical Manuals
• Technical Bulletins
• Appendix B Tools And Test Equipment Special Tools And Common Tool Sets
• Section Il. Common Tools, Supplements, Special Tools And Fixtures List
• Section Il. Common Tools, Supplements, Special Tools And Fixtures List
• Appendix C Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List
• Appendix D Illustrated List Of Manufactured Items
• Figure D-1 . Test Lead
• Figure D-2. Bearing Test Fixture
• Figure D-3. Guide Stud
• Figure D-4. Bar Tool
• Figure D-5. Adaptor
• Figure D-6. Plate Kit
• Figure D-7. Air Nozzle Plate Kit
• Figure D-8. Turbocharger Holding Fixture
• Figure D-9. Backplate Torquing Tool
• Figure D-10. Cylinder Head Pressure Testing Kit
• Figure D-11. Water Outlet Plate
• Figure D-12. Sleeve
• Figure D-13. Threaded Rod
• Figure D-14. Exhaust Seal Installer
• Appendix E General Torque Limits T Required For Fasteners In Engine
• Appendix F Mandatory Replacement Parts List
• Section Il. Replacement Parts List
• Section Il. Replacement Parts List
• Replacement Parts List (Cont)
• Replacement Parts List (Cont)
• Replacement Parts List (Cont)
• Appendix G Engine Repair Specifications
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Section Il. Engine Repair Specifications (Cont)
• Glossary
• Section H. Unusual Term
• Alphabetical Index
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• The Metric System And Equivalents