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TM9-2815-202-34
4-39. OIL COOLER ASSEMBLY REPAIR (Cont)
CAUTION
Seal ring grooves must be free of burrs and foreign material or damage to seals will occur.
(6) Install first seal (26) into seal ring groove at bottom end of lower oil cooler shell (33).
Lubricate seal with engine oil.
NOTE
Oil cooler shell and tube bundles are marked with numbers. Match and a line numbers when
installing tube bundles.
(7)
(8)
(9)
(10)
(11)
(12)
Insert lower tube bundle (27) into end of lower oil cooler shell (33) without any seal
top seal ring groove. Attach puller (23) to oil cooler shell and place bar tool (24) on
Carefully press tube bundle past top seal ring groove.
(26) in
tube.
Remove puller (23) and bar tool (24). Install seal (26) into top seal ring groove of oil cooler
(5). Lubricate seal with engine oil.
Invert oil cooler shell (5). Using puller (23) and bar tool (24), carefully press tube bundle (27)
until ends are flush with shell.
Repeat steps (5) thru (9) for installing
upper tube bundle (25).
Install gasket (20) and front cover (19)
to oil cooler assembly (5) securing
with ten bolts (18) ten Iockwashers
(2). Torque bolts to 30-35 Ib-ft
(41-47 N-m).
Install gasket (22) and rear cover (21)
to oil cooler assembly (5) securing
with ten bolts (20) and ten
Iockwashers (2). Torque bolts to
30-35 Ib-ft (41-47 N-m).
4-220
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