TM 9-2815-202-34
4-38. CYLINDER HEAD REPAIR
This task covers:
a. Disassembly
b. Cleaning
c. Pressure Check
d. Inspection/Repair
e. Assembly
INITIAL SETUP
MODELS
MANDATORY REPLACEMENT PARTS
7083-7395
7083-7398
TOOLS AND SPECIAL TOOLS
General mechanics tool kit (App B, Item 96)
Torque wrench (App B, Item 101)
Valve insert remover (App B, Item 80
Bridge guide installer (App B, Item 49)
Injector tube installer - new style (App B, Item 54)
Valve spring compressor (App B, Item 13)
Cylinder head pressure testing kit (App D, Item 10)
Valve guide remover (App B, Item 79)
Spring tester (App B, Item 93)
Valve bridge guide remover set (App B, Item 74)
Valve insert installer (App B, Item 61 )
Slide hammer (App B, Item 39)
Reamer (App B, Item 47)
Depth gage (App B, Item 28)
Valve guide installer (App B, Item 60)
Fuel nut wrench (App B, Item 99)
Reamer (App B, Item 47)
Upsetting die (App B, Item 47)
Injector tube pilot (App B, Item 47)
Micrometer 0-1 inch (App B, Item 65)
Cam follower holding fixture (App B, Item 18)
Injector protrusion gage (App B, Item 32)
Injector tube tip refinisher (App B, Item 47)
Insert runout dial gage (App B, Item 29)
Magnetic base dial indicator (App B, Item 45)
Bridge guide remover - broken (App B, Item 75)
Adaptor kit - insert grinding (App B, Item 3)
Valve insert grinder (App B, Item 38)
Telescoping gage (App B, Item 25)
Injector tube installer - old style
(App B, Item 47)
Torque wrench (App B, Item 100)
8
2
8
18
4
16
2
8
8
8
Gaskets (App F, Item 71)
Cup plugs (App F, Item 11)
Gaskets (App F, Item 49)
Lockwashers (App F, Item 93)
Bushings (App F, Item 6)
Lockwashers (App F, Item 91 )
Cup plugs (App F, Item 8)
Injector tube kits (App F, Item 158)
Fuel lines (App F, Item 18)
Fuel lines (App F, Item 19)
EXPENDABLE/DURABLE SUPPLIES
Sealant (App C, Item 40)
Engine oil (App C, Item 16)
Cindol 1705 oil (App C, Item 8)
Sulphurized oil - E.P. type (App C, Item 45)
Cutting oil (App C, Item 13)
Sealant (App C, Item 38)
Fuel oil (App C, Item 21)
Crocus cloth (App C, Item 12)
Prussian blue (App C, Item 32)
EQUIPMENT CONDITION
Para Description
4-7
Lifting brackets removed
4-27 Cylinder head removed
4-184
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