TM 9-2815-202-34
h. Installation - Cylinder Kit Assembly
(1)
(2)
(3)
(4)
NOTE
If any pistons and liners are
already in engine, use hold
down clamps (29) to retain
liners (1) in place when
crankshaft is rotated.
Install cylinder liner insert (30) in block
counterbore.
Rotate crankshaft (31) until connecting rod
journal (32) of particular cylinder being
worked on is at bottom of its travel. Wipe
journal clean and lubricate it with clean
engine oil.
Install upper bearing shell (4) (without
continuous oil groove) in connecting rod
(5). Lubricate bearing shell with clean
engine oil.
NOTE
Distance from vertical center
line of connecting rod bolts to
edges of rod are not equal.
When installing piston and
connecting rod assembly,
ensure narrow side of two
connecting rods on crankshaft
journal are together to avoid
cocking of rod.
Position piston, rod, and liner assembly (33)
above cylinder block bore. Align
identification number and letter on rod face
with outer edge of cylinder block and
matchmarks on liner. Guide end of
connecting rod (5) through block bore
carefully to avoid damaging or dislodging
bearing shell. Then slide piston, rod, and
liner assembly straight into block bore until
liner flange rests against insert in block
counterbore (6).
Push or pull piston and connecting rod into
liner until upper bearing shell is firmly
seated on crankshaft journal.
C h a n g e 1 4-143
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