TM9-2815-202-34
Section Ill. ENGINE
6-34. PISTON AND CONNECTING ROD
This task covers:
a. Removal
d. Inspection
g. Assembly
DISASSEMBLY\ASSEMBLY
MAINTENANCE (TRUNK TYPE)
b. Disassembly
c. Cleaning
e. Fitting Piston
f. Fitting Piston Rings
h. Installation - Cylinder Kit Assembly
INITIAL SETUP
MODELS
MANDATORY REPLACEMENT PARTS
7083-7398
7083-7399
TOOLS AND SPECIAL TOOLS
General mechanics tool kit (App B, Item 96)
Piston ring pliers (App B, Item 12)
Ball attachment (App B, Item 6)
Piston pin retainer installer (App B, Item 57)
Piston pin retainer leak detector (App B, Item 63)
Piston ring compressor (App B, Item 12)
Cylinder liner hold down clamps (App B, Item 11)
Spring scale (App B, Item 24)
Feeler gage set (App B, Item 24)
Torque wrench (App B, Item 101)
Micrometer 0-1 inch (App B, Item 65)
Micrometer 4-5 inch (App B, Item 65)
Micrometer 1-2 inch (App B, Item 65)
Ridge reamer (App B, Item 72)
1 Ring Set (App F, Item 127)
1 Ring Set (App F, Item 126)
1 Ring (App F, Item 121)
3 Rings (App F, Item 123)
2 Piston pin retainers (App F, Item 119)
EXPENDABLE/DURABLE SUPPLIES
Flat Stone (App C, Item 43)
Engine oil (App C, Item 16)
Wood block (App C, Item 46)
Carbon removing compound (App C, Item 7)
Plastic gage (App C, Item 30)
Crocus cloth (App C, Item 12)
Fuel oil (App C, Item 21)
EQUIPMENT CONDITION
Para Description
6-21 Oil pan removed
6-28 Cylinder head removed
6-32 Oil pressure regulator and relief valve
removed
6-33 Oil pump removed
l Applies to engines thru
serial number 8VA-294356
a. Removal
CAUTION
Piston ring breakage can occur if
carbon deposits at top of liner are
not removed.
(1) Using a ridge reamer, remove carbon
deposits from upper inner surface of
cylinder liner (1).
6-30
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