TM 9-2815-202-34
3-8. STARTER REMOVAL/INSTALLATION
This task covers:
a. Removal
b. Installation
INITIAL SETUP
MODELS
MANDATORY REPLACEMENT PARTS
All
2 Lockwashers (App F, Item 98)
3 Lockwashers (App F,ltem 97)
TOOLS AND SPECIAL TOOLS
1 Lockwasher(App F, Item 99)
1 Gasket (App F, ltem 63)
General mechanics tool kit (App B, Item 96)
Torque wrench (App B, Item 101)
a. Removal
(1)
(2)
I
(2.1)
(2.2)
(2.3)
(3)
(4)
Remove bolt (1) and two Iockwashers (2) securing ground strap (3) to side of engine block.
Discard Iockwashers.
Remove nut (4), Iockwasher (5), and starter ground strap (6). Discard Iockwasher.
For model 7083-7391 only, disconnect glow plug power harness (1 O) by removing nut (11) and
Iockwasher (12) securing red power lead connection (13) at battery terminal (14) on solenoid
(15). Remove lead and reinstall nut and Iockwasher.
Remove nut (16) and Iockwasher(17) securing orange switch lead connection (18) at switch
terminal (19) on solenoid (15). Remove lead and reinstall nut and Iockwasher.
Remove nut (20) and Iockwasher (21) securing black ground lead connection (22) to ground
terminal (23) on solenoid (15). Remove lead and reinstall nut and Iockwasher.
WARNING
Block or secure starter before removing the three bolts and Iockwashers that
secure starter to engine flywheel housing. Component is heavy and dropping may
result in injury to personnel.
Support starter (6), and remove three bolts (7), three Iockwashers (8), and gasket (9) securing
starter to flywheel housing. Discard Iockwashers.
Remove starter (6) and discard gasket (9).
b. Installation
(1)
(2)
(3)
Position gasket (9) and starter (6) on flywheel housing and secure using three bolts (7) and
three Iockwashers (8). Torque bolts to 95-105 Ib-ft (129-143 N-m).
Install starter ground strap (3) to cylinder block using bolt (1) and two Iockwashers (2) (one
washer on each side of ground strap). Torque bolt to 23-26 Ib-ft (31-35 N-m).
Install starter ground strap (3), nut (4) and Iockwasher (5) on starter. Torque nut to 20-25 Ib-ft
(27-34 N-m).
3-32.1 Blank/3-32.2 Change 1
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