TM 9-2815-202-34
6-4. EXHAUST MANIFOLD AND TUBE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP
MODELS
EQUIPMENT CONDITION
7083-7398
TOOLS AND SPECIAL TOOLS
Para Description
3-7
Oil level gauge removed
6-2
Turbocharger regulator removed
6-3
Turbocharger removed
General mechanics tool kit (App B, Item 96)
Torque wrench (App B, Item 101)
MANDATORY REPLACEMENT PARTS
10 Locking nuts (App F, Item 103)
3 Locking nuts (App F, Item 102)
4 Gaskets (App F, Item 28)
4 Gaskets (App F, Item 41 )
4 Locking nuts (App F, Item 104)
1 Gasket (App F, Item 50)
4 Lockwashers (App F, Item 94)
PERSONNEL REQUIRED: 2
a. Removal
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
6 - 10
Remove four nuts (1) from four clamps (2) securing exhaust tubes (3 and 4) to exhaust
housing (5), exhaust manifold (6), and adaptor (7), Slide clamps onto tubes and reinstall
nuts on clamps.
Loosen four nuts (8) securing exhaust housing (5) to bracket (9) to aid in removal of exhaust
tubes (3 and 4).
Remove exhaust tubes (3 and 4), four clamps (2), and four gaskets (10). Discard gaskets and
remove clamps from tubes.
Remove four bolts (11 ), four flat washers (1 2), and four locking nuts (8) securing housing (5)
to bracket (9). Remove housing. Discard locking nuts.
Remove four bolts (13), four Iockwashers (14), and four flat washers (15) securing bracket (9)
to flywheel housing. Remove bracket and discard Iockwashers,
Remove three locking nuts (16) from studs (17) securing adaptor (7) to left exhaust manifold
(18). Discard locking nuts and remove adaptor.
Remove gasket (19) from end of left manifold (18) and discard.
Loosen five locking nuts (20) securing right exhaust manifold (6) to cylinder head.
Slide exhaust manifold (6) up and off cylinder head.
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