TM9-2815-202-34
5.1-11. AIR INLET HOUSING REPLACEMENT (Cont)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Screw threaded rod (10) into by-pass
valve (11). Install spring (14) in valve,
and place gasket (17) over valve bore
on air inlet housing (5). Place hole in
cover (9) over threaded rod , with words
OUT facing outward. Install 5/1 6 inch
flat washer (12) over rod. Using 5/1 6-18
hex nut (13) compress spring so cover
is within 1/4 inch of air inlet housing.
Aline gasket (17) and cover (9) with four
holes in air inlet housing (5). Install four
bolts (15) and four Iockwashers (16)
and secure cover and gasket to
housing. Torque bolts to 84-108 lb-in
(9-12 N-m).
Remove nut (13), flat washer (12) and
threaded rod (10) from cover (9).
Apply sealant to threads of elbow fitting
(2) and install in by-pass valve cover (9)
so end of fitting faces rear and
downward at approximately 7:00
Oclock position for the right side cover.
Repeat steps (1) thru (6) for opposite
side.
Apply sealant to threads of elbow fitting
(2) and install in by-pass valve cover (9)
so end of fitting faces rear and
downward at approximately 4:00
Oclock position for the left side cover.
Remove air inlet housing assembly (5)
from soft-jawed vise.
5-90
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