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TM  9-2815-202-34 6-11.  AIR  BOX  HEATER AIR BOX HEATER REPLACEMENT a. b. c. d. Removal (1) Disconnect wire (39) from terminal nut (Cont) pin (40). NOTE Disconnect  tube  (17)  from  solenoid  during  pump  and  motor  assembly  removal. (2)  Disconnect  tube  (17)  from  adapter  (41)  on  air  box  heater  assembly  (42).  Remove  tube. (3)  Remove  two  bolts  (43)  and  two  Iockwashers  (44)  securing  air  box  heater  assembly  (42)  and gasket  (45)  to  block.  Remove  heater  assembly  and  gasket.  Discard  Iockwashers  and  gasket. Disassembly (1)  Remove  adapter  (41),  gasket  (46),  and  filter  element  (47)  from  heater  body  (48).  Discard  ring spacer. (2) Unscrew insulator nut (49) from heater body (48). (3) Remove electrode (50) and two gaskets (51 ). Discard ring spacers. (4) Unscrew terminal nut pin (40) from electrode (50). (5) Remove spray nozzle (52) and flat washer (53) from heater body (48). Cleaning/Inspection (1)  Inspect  electrode  and  filter  element  for  cracks,  corrosion,  or  damage. (2)  Inspect  spray  nozzle  and  insure  orifice  is  not  plugged.  If  necessary,  clean  orifice. (3)  Inspect  ignition  wire  for  cuts,  tears,  burns,  or  other  damage. (4) Inspect tube bends or other damage. Assembly (1) (2) (3) Install spray nozzle (52) and flat washer (53) into heater body (48). Screw  terminal  nut  pin  (40)  onto  electrode  (50). Install electrode (50) and two gaskets (51) into heater body (48). 6-20


 


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