TM 9-2815-202-34
4-25. IDLER GEAR REPLACEMENT (Cont)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
Mount idler gear assembly (3) in soft
jaw vise.
Install retainer (8) and six bolts (7) on
idler gear assembly (3). Torque bolts
to 24-29 Ib-ft (33-39 N-m).
Mount two test fixture plates (17 and
18) on idler gear (3) with bolt (19) and
nut (20). Torque to 80-90 Ib-ft
(108-122 N-m).
Mount test fixture plate (21 ) to gear
assembly (3) with three bolts (22),
three Iockwashers (23), and three flat
washers (24). Torque bolts to
25-40 Ib-ft (34-54 N-m).
Secure plate (18) in jaws of vise.
Wrap Iintless cord several times
around gear assembly (3) and attach
to spring scale.
Pull gear assembly (3) at least three
times and record pull required to start
moving gear.
NOTE
Pull must be more than 0.5 Ibs
(0.23 kg) and less than 4.0 Ibs
(1.8 kg) and fluctuation less than 2.7
Ibs (1.22 kg) to assure idler gear
and bearing assembly are
satisfactory for use.
Secure gear assembly (3) in soft jaw
vise.
Remove three bolts (22), three
Iockwashers (23), three flat washers
(24), and test fixture plate (21).
Remove nut (20), bolt (19), and two
test fixture plates (17 and 18).
4-91
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