TM 9-2815-202-34
4-25. IDLER GEAR REPLACEMENT (Cont)
e. Installation
(1)
(2)
(3)
(4)
Aline timing marks on camshaft gear
(25) and crankshaft gear (26) with
timing marks on idler gear assembly
(3).
Slide idler gear assembly (3) into
position until crankshaft gear and
camshaft gear are fully meshed.
Rotate gear hub (11 ) until dowel
alines with hole in end plate. Tap hub
until it seats against end plate.
Install bolt (1) and flat washer (2)
securing idler gear assembly (3) to
cylinder block. Torque bolt to
80-90 Ib-ft (108-122 N-m).
NOTE
Backlash can only be checked with
cylinder head removed,
(5) Mount dial indicator on end plate and
check backlash between idler gear
assembly (3) and mating gears.
Minimum backlash is 0.002 in..
Maximum backlash is 0.008 in. for
new gears and 0.010 in. for used
gears.
NOTE
Effective up to engine number 8VA-
349267, a dummy hub was installed
opposite idler gear hub to fit the original
flywheel housing.
(6) Install dummy hub (6) on end plate. Install
bolt (4) and flat washer (5). Torque bolt to
80-90 Ib-ft (108-122 N-m).
END OF TASK
FOLLOW-ON MAINTENANCE
Para Description
4-24 Install flywheel housing
4-92
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