TM 9-2815-225-34&P
Section III. REPAIR
3-32.
GENERAL
a. This section provides repair for the engine and all major components and subassemblies. The procedures are for the engine
removed from the vehicle.
b. In cases where it may be necessary or more time-efficient to repair the engine while installed in vehicle, follow applicable
portions of tasks contained in this section to remove part or component.
c. In task summary listed below, a complete list of special tools, test equipment, materials, parts, and related information required
to perform engine repair is provided. To find a specific engine repair procedure contained in this section, see list of tasks below.
3-33.
TASK SUMMARY
INITIAL SETUP:
APPLICABLE MODELS
Connecting rod locating mandrel (15434) ST-563
All
Piston ring groove gauge (15434) ST-560
Rocker lever block and mandrel set (15434) ST-691
SPECIAL TOOLS
Spacer mandrel (15434) ST-1157
Camshaft bushing driver kit (15434) 3376633
Air Fuel Control (AFC) pressure valve fixture
Liner driver (15434) ST-1229
(15434) 3376011
Cylinder liner clamp (15434) ST-1184
Puller (15434) 3376663
Gauge block (15434) 3376220
Solenoid valve wrench (75018) 011494
Cylinder block
Air compressor mounting plate (15434) ST-749
Counterbore tool (15434) 3375455
Ball joint vise (15434) ST-302
Camshaft bushing driver (15434) 3376637
Coupling half puller (15434) 337663
Head holding fixture (15434) ST-583
Air compressor bushing mandrel (15434) ST-1105
Valve spring compressor (15434) ST-448
Injector stand (15434) ST-1298
Fuel passage cleaning brush (15434) ST-876
Injector cup wrench (15434) ST-995
Valve seat extractor (15434) S1-P27
Crowfoot wrench (15434) ST-107
Valve seat insert tool (15434) ST-257
Injector adapter pot (15434) 3375086
Valve seat insert cutter (15434) ST-662
Plug (15434) ST-669-14
Valve guide arbor (15434) ST-663
Plunger extension (15434) ST-1089
Valve seat insert staking tool pilot (15434)
Plunger bore plug assembly (15434) ST-668-5012
ST-1124
Test stand link (15434) ST-790-362
Valve seat insert staking tool driver (15434)
Master injector (15434) ST-1262
ST-1122
Conversion kit (15434) ST-1261
Dowel pin extractor (15434) ST-1134
Top stop injector setting fixture (15434) 3375160
Crosshead guide spacer (15343) ST-633
Fuel pump mounting plate (15434) 3375133
Valve guide driver (15434) 3375252
Pressurizing valve driver (15434) 3375959
Injector sleeve puller (15434) ST-1244
Front cover and main shaft assembly tool kit
Bead cutting tool (15434) ST-788
(15434) 3375175
Injector seat cutting tool (15434) ST-824
Oil seal assembly tool (15434) ST-419
Injector sleeve driver (15434) ST-1227
Plunger protrusion checking tool (15434) ST-1241
Injector sleeve holding tool (15434) ST-1179
AFC barrel puller (15434) 3375599
Injector sleeve expander (15434) ST-880
Ream fixture (15434) ST-490
Injector seat cutter (15434) ST-884
Lock-cup driver (15434) 3376136
Valve spring tester (15434) 3375182
Fuel pump idle adjusting tool (15434) 3375981
Expansion plug drivers (3/4-in.) (15434)
AFC fuel pump adjusting tool kit (15434) 3375189
3375190
Throttle lever travel template (15434) 3375855
Expansion plug driver (1-in.) (15434) 3375191
Bearing disassembly fixture (15434) ST-1114
Expansion plug driver (1-1/4 in.) (15434)
Seal wear sleeve mandrel (15434) ST-1159
3375192
Water pump bearing mandrel (15434) ST-658
Valve vacuum tester (15434) ST-1257-A
Oil seal driver(15434) ST-1191
Connecting rod bushing driver (15434) ST-1242
Puller (15434) 3375257
Connecting rod checking fixture (15434) ST-
Oil seal pilot(15434) 3375180
561
Water pump seal mandrel (15434) 3376091
3-78
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