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Tm-9-2815-225-34p

• Chapter 1 Introduction
• Section Ii. Equipment Description And Data
• 1-9. Location And Description Of Major Components
• 1-9. Location And Description Of Major Components (Contd)
• 1-10. Equipment Data
• 1-10. Equipment Data (Contd)
• Chapter 2 Service And Troubleshooting Instructions
• Section Iii. Troubleshooting
• 2-7. Troubleshooting Symptom Index
• Table 2-1. Mechanical Troubleshooting (Contd)
• Mechanical Troubleshooting (Contd)
• Mechanical Troubleshooting (Contd).
• Mechanical Troubleshooting (Contd).
• Mechanical Troubleshooting (Contd).
• Mechanical Troubleshooting (Contd).
• Mechanical Troubleshooting (Contd).
• Chapter 3 Maintenance
• 3-3. Task Summary
• 3-4. Lifting Engine
• Cleaning (Contd)
• B. Castings.
• B. Castings.
• 3-10. Assembly
• Section Ii. Disassembly
• Task Summary (Contd)
• 3-13. Mounting Engine On Maintenance Stand
• Mounting Engine On Maintenance Stand (Contd)
• B. Draining
• Mounting Engine On Maintenance Stand (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• E. Component Removal (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• E. Component Removal (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• E. Component Removal (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• E. Component Removal (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• Mounting Engine On Maintenance Stand (Contd)
• 3-14. Vibration Damper And Crankshaft Pulley Removal
• Vibration Damper And Crankshaft Pulley Removal (Contd)
• 3-15. Accessory Drive Pulley Removal
• Accessory Drive Pulley Removal (Contd)
• 3-16. Fuel Pump Removal
• Fuel Pump Removal (Contd)
• Removal (Contd)
• Fuel Pump Removal (Contd)
• Removal (Contd)
• Fuel Pump Removal (Contd)
• 3-17. Air Compressor Removal
• Air Compressor Removal (Contd)
• Removal (Contd)
• Air Compressor Removal (Contd)
• 3-18. Accessory Drive Housing Assembly Removal
• Accessory Drive Housing Assembly Removal (Contd)
• 3-19. Oil Pump Removal
• Oil Pump Removal (Contd)
• Removal (Contd)
• Oil Pump Removal (Contd)
• 3-20. Air Aftercooler Removal
• Air Aftercooler Removal (Contd)
• 3-21. Engine Retarder Removal
• Engine Retarder Removal (Contd)
• 3-22. Rocker Arm Housing Assembly And Pushrods Removal
• Rocker Arm Housing Assembly And Pushrods Removal (Contd)
• 3-23. Injector Assembly Removal
• Injector Assembly Removal (Contd)
• 3-24. Cylinder Head Assembly Removal
• Cylinder Head Assembly Removal (Contd)
• 3-25. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
• Removal (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
• Removal (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
• 3-26. Oil Pan Removal
• Oil Pan Removal (Contd)
• 3-27. Front Gear Cover Removal
• Removal (Contd)
• 3-28. Cam Follower Assemblies And Camshaft Removal
• Follow-On Tasks
• 3-29. Piston, Connecting Rod, And Bearings Removal
• Piston, Connecting Rod, And Bearings Removal (Contd)
• Removal (Contd)
• Piston, Connecting Rod, And Bearings Removal (Contd)
• 3-30. Cylinder Liner Removal
• Cylinder Liner Removal (Contd)
• 3-31. Engine Crankshaft And Main Bearings Removal
• Engine Crankshaft And Main Bearings Removal (Contd)
• Removal (Contd)
• Engine Crankshaft And Main Bearings Removal (Contd)
• Section Iii. Repair
• 3-33. Task Summary (Contd)
• List Of Tasks
• List Of Tasks (Contd)
• List Of Tasks (Contd)
• List Of Tasks (Contd)
• List Of Tasks (Contd)
• 3-34. Engine Block Repair
• A. Disassembly
• Engine Block Repair (Contd)
• B. Cleaning (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• C. Inspection And Repair (Contd)
• Engine Block Repair (Contd)
• D. Assembly
• Engine Block Repair (Contd)
• D. Assembly (Contd)
• Engine Block Repair (Contd)
• D. Assembly (Contd)
• Engine Block Repair (Contd)
• D. Assembly (Contd)
• Engine Block Repair (Contd)
• 3-35. Cylinder Head And Valve Repair
• Cylinder Head And Valve Repair (Contd)
• A. Disassembly (Contd)
• Cylinder Head And Valve Repair (Contd)
• B. Cleaning
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair
• Cylinder Head And Valve Repair (Contd)
• C. Inspection (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• C. Inspection And Repair (Contd)
• Cylinder Head And Valve Repair (Contd)
• D. Assembly And Testing
• Cylinder Head And Valve Repair (Contd)
• D. Assembly And Testing (Contd)
• Cylinder Head And Valve Repair (Contd)
• D. Assembly And Testing (Contd)
• Cylinder Head And Valve Repair (Contd)
• Vibration Damper And Crankshaft Pulley Repair
• Vibration Damper And Crankshaft Pulley Repair (Contd)
• 3-37. Crankshaft Repair
• Crankshaft Repair (Contd)
• B. Inspection
• Crankshaft Repair (Contd)
• B. Inspection (Contd)
• Table 1. Crankshaft Dimensions And Points Of Measurement
• B. Inspection (Contd)
• Table 2. Crankshaft Magnetic Inspection
• B. Inspection (Contd)
• Crankshaft Repair (Contd)
• B. Inspection (Contd)
• Table 2. Crankshaft Magnetic Inspection
• B. Inspection (Contd)
• Table 2. Crankshaft Magnetic Inspection
• B. Inspection (Contd)
• Table 2. Crankshaft Magnetic Inspection
• B. Inspection (Contd)
• Crankshaft Repair (Contd)
• B. Inspection (Contd)
• Crankshaft Repair (Contd)
• 3-38. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair (Contd)
• B. Inspection (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair (Contd)
• 3-39. Piston, Connecting Rod, And Bearing Repair
• Piston, Connecting Rod, And Bearing Repair (Contd)
• A. Disassembly (Contd)
• Piston, Connecting Rod, And Bearing Repair (Contd)
• C. Inspection (Contd)
• Piston, Connecting Rod, And Bearing Repair (Contd)
• C. Inspection (Contd)
• Piston, Connecting Rod, And Bearing Repair (Contd)
• C. Inspection (Contd)
• Piston, Connecting Rod, And Bearing Repair (Contd)
• C. Inspection (Contd)
• Piston, Connecting Rod, And Bearing Repair (Contd)
• D. Assembly
• Piston, Connecting Rod, And Bearing Repair (Contd)
• 3-40. Camshaft, Cam Follower, And Pushrod Repair
• Camshaft Cam Follower, And Pushrod Repair (Contd)
• A. Disassembly (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• C. Inspection (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• D. Assembly
• Camshaft Cam Follower, And Pushrod Repair (Contd)
• D. Assembly (Contd)
• Camshaft, Cam Follower, And Pushrod Repair (Contd)
• 3-41. Rocker Levers And Housing Repair
• Rocker Levers And Housing Repair (Contd)
• B. Cleaning
• Rocker Levers And Housing Repair (Contd)
• C. Inspection (Contd)
• Rocker Levers And Housing Repair (Contd)
• C. Inspection (Contd)
• Rocker Levers And Housing Repair (Contd)
• D. Assembly
• Rocker Levers And Housing Repair (Contd)
• 3-42. Oil Cooler Repair
• Oil Cooler Repair (Contd)
• A. Disassembly (Contd)
• Oil Cooler Repair (Contd)
• A. Disassembly (Contd)
• Oil Cooler Repair (Contd)
• B. Cleaning
• Oil Cooler Repair (Contd)
• C. Inspection
• Oil Cooler Repair (Contd)
• C. Inspection (Contd)
• Oil Cooler Repair (Contd)
• D. Assembly
• Oil Cooler Repair (Contd)
• D. Assembly (Contd)
• Oil Cooler Repair (Contd)
• D. Assembly (Contd)
• Oil Cooler Repair (Contd)
• 3-43. Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair
• Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
• B. Cleaning
• Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
• C. Inspection (Contd)
• Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
• C. Inspection (Contd)
• Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
• D. Assembly
• Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
• 3-44. Oil Pump Repair
• Oil Pump Repair (Contd)
• A. Disassembly (Contd)
• Oil Pump Repair (Contd)
• A. Disassembly (Contd)
• Oil Pump Repair (Contd)
• B. Cleaning
• Oil Pump Repair (Contd)
• C. Inspection
• Oil Pump Repair (Contd)
• C. Inspection (Contd)
• Oil Pump Repair (Contd)
• D. Assembly
• Oil Pump Repair (Contd)
• D. Assembly (Contd)
• Oil Pump Repair (Contd)
• D. Assembly (Contd)
• Oil Pump Repair (Contd)
• 3-45. Air Aftercooler Repair
• Air Aftercooler Repair (Contd)
• B. Cleaning
• Air Aftercooler Repair (Contd)
• D. Assembly
• Air Aftercooler Repair (Contd)
• D. Assembly (Contd)
• Air Aftercooler Repair (Contd)
• 3-46. Exhaust Manifold Repair
• Exhaust Manifold Repair (Contd)
• C. Inspection
• Exhaust Manifold Repair (Contd)
• 3-47. Turbocharger Repair
• Turbocharger Repair (Contd)
• A. Disassembly (Contd)
• Turbocharger Repair (Contd)
• B. Cleaning And Inspection
• Turbocharger Repair (Contd)
• B. Cleaning And Inspection (Contd)
• 3-47. Turbocharger Repair (Contd)
• B. Cleaning And Inspection (Contd)
• Turbocharger Repair (Contd)
• C. Assembly
• Turbocharger Repair (Contd)
• C. Assembly (Contd)
• Turbocharger Repair (Contd)
• C. Assembly (Contd)
• Turbocharger Repair (Contd)
• 3-48. Front Gear Cover Repair
• Front Gear Cover Repair (Contd)
• C. Inspection (Contd)
• Front Gear Cover Repair (Contd)
• 3-49. Accessory Drive Repair
• Accessory Drive Repair (Contd)
• B. Cleaning
• Accessory Drive Repair (Contd)
• D. Assembly
• Accessory Drive Repair (Contd)
• D. Assembly (Contd)
• Accessory Drive Repair (Contd)
• 3-50. Engine Retarder Repair
• Engine Retarder Repair (Contd)
• A. Disassembly (Contd)
• Engine Retarder Repair (Contd)
• A. Disassembly (Contd)
• Engine Retarder Repair (Contd)
• C. Assembly
• Engine Retarder Repair (Contd)
• 3-51. Air Compressor Repair
• Air Compressor Repair (Contd)
• A. Disassembly (Contd)
• Air Compressor Repair (Contd)
• A. Disassembly (Contd)
• Air Compressor Repair (Contd)
• A. Disassembly (Contd)
• Air Compressor Repair (Contd)
• B. Cleaning
• Air Compressor Repair (Contd)
• C. Inspection And Repair (Contd)
• Air Compressor Repair (Contd)
• C. Inspection And Repair (Contd)
• Air Compressor Repair (Contd)3
• C. Inspection And Repair (Contd)
• Air Compressor Repair (Contd)
• C. Inspection And Repair (Contd)
• Air Compressor Repair (Contd)
• C. Inspection And Repair (Contd)
• Air Compressor Repair (Contd)
• D. Assembly
• Air Compressor Repair (Contd)
• D. Assembly (Contd)
• Air Compressor Repair (Contd)
• D. Assembly (Contd)
• Air Compressor Repair (Contd)
• D. Assembly (Contd)
• Air Compressor Repair (Contd)
• 3-52. Fuel Injector Repair
• Fuel Injector Repair (Contd)
• B. Cleaning
• Fuel Injector Repair (Contd)
• C. Inspection
• Fuel Injector Repair (Contd)
• C. Inspection (Contd)
• Fuel Injector Repair (Contd)
• D. Assembly
• Fuel Injector Repair (Contd)
• D. Assembly (Contd)
• Fuel Injector Repair (Contd)
• 3-53. Fuel Injector Testing; Test No. 1
• Fuel Injector Testing; Test No. 1 (Contd)
• A. Cup To Plunger Seal Test (Contd)
• Fuel Injector Testing; Test No. 1 (Contd)
• B. Check Ball Leakage
• Fuel Injector Testing; Test No. 1 (Contd)
• 3-54. Fuel Injector Testing; Test No. 2
• Fuel Injector Testing; Test No. 2 (Contd)
• B. Spray Pattern
• Fuel Injector Testing; Test No. 2 (Contd)
• 3-55. Fuel Injector Testing; Test No. 3
• Fuel Injector Testing; Test No. 3 (Contd)
• A. Setting Up Test Stand (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• A. Setting Up Test Stand (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• A. Setting Up Test Stand (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• B. Setting Up Injector On Test
• Fuel Injector Testing; Test No. 3 (Contd)
• C. Testing Check Ball Seating
• Fuel Injector Testing; Test No. 3 (Contd)
• D. Adjusting And Measuring Fuel Delivery
• Fuel Injector Testing; Test No. 3 (Contd)
• D. Adjusting And Measuring Fuel Delivery (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• D. Adjusting And Measuring Fuel Delivery (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• D. Adjusting And Measuring Fuel Delivery (Contd)
• Fuel Injector Testing; Test No. 3 (Contd)
• E. Top-Stop Injector
• Fuel Injector Testing; Test No. 3 (Contd)
• 3-56. Fuel Pump Repair
• Fuel Pump Repair (Contd)
• C. Inspection
• Fuel Pump Repair (Contd)
• 3-57. Solenoid Valve Repair
• Solenoid Valve Repair (Contd)
• C. Cleaning
• Solenoid Valve Repair (Contd)
• F. Installation
• Solenoid Valve Repair (Contd)
• 3-58. Fuel Damper And Head Repair
• Fuel Damper And Head Repair (Contd)
• C. Cleaning
• Fuel Damper And Head Repair (Contd)
• 3-59. Fuel Gear Pump Repair
• Fuel Gear Pump Repair (Contd)
• C. Cleaning
• Fuel Gear Pump Repair (Contd)
• E. Assembly
• F. Installation
• 3-60. Fuel Pump Governor Spring Repair
• Fuel Pump Governor Spring Repair (Contd)
• B. Cleaning
• Fuel Pump Governor Spring Repair (Contd)
• 3-61. Fuel Pump Front Cover And Governor Repair
• Fuel Pump Front Cover And Governor Repair (Contd)
• B. Disassembly (M915a1/Big Cam Iii)
• Fuel Pump Front Cover And Governor Repair (Contd)
• C. Cleaning
• Fuel Pump Front Cover And Governor Repair (Contd)
• E. Assembly (M915a1/Big Cam)
• Fuel Pump Front Cover And Governor Repair (Contd)
• E. Assembly (M915a1/Big Cam Iii) (Contd)
• Fuel Pump Front Cover And Governor Repair (Contd)
• F. Installation
• Fuel Pump Front Cover And Governor Repair (Contd)
• G. Disassembly (M915/Big Cam I)
• Fuel Pump Front Cover And Governor Repair (Contd)
• I. Assembly (M915/Big Cam I)
• Fuel Pump Front Cover And Governor Repair (Contd)
• I. Assembly (M915/Big Cam I) (Contd)
• Fuel Pump Front Cover And Governor Repair (Contd)
• 3-62. Fuel Pump Main Housing Repair
• Fuel Pump Main Housing Repair (Contd)
• A. Disassembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• B. Cleaning
• Fuel Pump Main Housing Repair (Contd)
• C. Inspection And Repair (Contd)
• Fuel Pump Main Housing Repair (Contd)
• C. Inspection And Repair (Contd)
• Class And Size Ptg-Afc Governor Plungers.
• D. Assembly
• Fuel Pump Main Housing Repair (Contd)
• D. Assembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• D. Assembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• D. Assembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• D. Assembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• D. Assembly (Contd)
• Fuel Pump Main Housing Repair (Contd)
• 3-63. Fuel Pump Testing And Calibration
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd)
• Fuel Pump Testing And Calibration (Contd).
• Fuel Pump Testing And Calibration (Contd)
• B. Fuel Pump Nameplate Data
• B. Fuel Pump Nameplate Data
• C. Mounting Fuel Pump To Test
• Fuel Pump Testing And Calibration (Contd)
• C. Mounting Fuel Pump To Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• C. Mounting Fuel Pump To Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• C. Mounting Fuel Pump To Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• C. Mounting Fuel Pump To Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• C. Mounting Fuel Pump To Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• D. Fuel Pump Run-In (Big Cam I And Big Cam Iii)
• Fuel Pump Testing And Calibration (Contd)
• D. Fuel Pump Run-In (Big Cam I And Big Cam Iii) (Contd)
• Fuel Pump Testing And Calibration (Contd])
• D. Fuel Pump Run-In (Big Cam I And Big Cam Iii) (Contd)
• Fuel Pump Testing And Calibration (Contd)
• E. Fuel Pump Vacuum And Seal
• Fuel Pump Testing And Calibration (Contd)
• F. Fuel Pump Vacuum
• Fuel Pump Testing And Calibration (Contd)
• G. Governor Cutoff Rpm Check
• Fuel Pump Testing And Calibration (Contd)
• G. Governor Cutoff Rpm Check (Contd)
• Fuel Pump Testing And Calibration (Contd)
• H. Throttle Leakage
• Fuel Pump Testing And Calibration (Contd)
• H. Throttle Leakage (Contd)
• Fuel Pump Testing And Calibration (Contd)
• H. Throttle Leakage (Contd)
• Fuel Pump Testing And Calibration (Contd)
• I. Throttle Lever Travel Adjustment
• Fuel Pump Testing And Calibration (Contd)
• J. Fuel Pump Idle Speed Check
• Fuel Pump Testing And Calibration (Contd)
• K. Fuel Pump Main Pressure Adjustment
• Fuel Pump Testing And Calibration (Contd)
• L. Calibration Check Points
• Fuel Pump Testing And Calibration (Contd)
• L. Calibration Check Points (Contd)
• Fuel Pump Testing And Calibration (Contd)
• M. Afc Plunger Setting Procedures
• Fuel Pump Testing And Calibration (Contd)
• M. Afc Plunger Setting Procedures (Contd)
• M. Afc Plunger Setting Procedures (Contd)
• N. No-Air Screw
• Fuel Pump Testing And Calibration (Contd)
• O. Removing Fuel Pump From Test Stand
• Fuel Pump Testing And Calibration (Contd)
• O. Removing Fuel Pump From Test Stand (Contd)
• Fuel Pump Testing And Calibration (Contd)
• 3-64. Water Pump Repair
• Water Pump Repair (Contd)
• A. Disassembly (Contd)
• Water Pump Repair (Contd)
• B. Cleaning
• Water Pump Repair (Contd)
• C. Inspection
• Water Pump Repair (Contd)
• C. Inspection (Contd)
• Water Pump Repair (Contd)
• D. Assembly
• Water Pump Repair (Contd)
• D. Assembly (Contd)
• Water Pump Repair (Contd)
• D. Assembly (Contd)
• Water Pump Repair (Contd)
• D. Assembly (Contd)
• Water Pump Repair (Contd)
• D. Assembly (Contd)
• Water Pump Repair (Contd)
• Section Iv. Assembly
• 3-66. Task Summary (Contd)
• List Of Tasks (Contd)
• 3-67. Cylinder Liner Installation
• Cylinder Liner Installation (Contd)
• 3-68. Engine Crankshaft And Main Bearings Installation
• Engine Crankshaft And Main Bearings Installation (Contd)
• Installation (Contd)
• Engine Crankshaft And Main Bearings Installation (Contd)
• Installation (Contd)
• Engine Crankshaft And Main Bearings Installation (Contd)
• Installation (Contd)
• Engine Crankshaft And Main Bearings Installation (Contd)
• 3-69. Piston, Connecting Rod, And Bearings Installation
• Piston, Connecting Rod, And Bearings Installation (Contd)
• Installation (Contd)
• Piston, Connecting Rod, And Bearings Installation (Contd)
• Installation (Contd)
• Piston, Connecting Rod, And Bearings Installation (Contd)
• 3-70. Cam Follower Assemblies And Camshaft Installation
• Cam Follower Assemblies And Camshaft Installation (Contd)
• Installation (Contd)
• Cam Follower Assemblies And Camshaft Installation (Contd)
• 3-71. Cylinder Head Assembly And Pushrods Installation
• Cylinder Head Assembly And Pushrods Installation (Contd)
• Installation (Contd)
• 3-71. Cylinder Head Assembly And Pushrods Installation (Contd)
• 3-72. Injection Timing
• 3-72. Injection Timing (Contd)
• B. Injection Timing Cylinder No.
• 3-72. Injection Timing (Contd)
• B. Injection Timing Cylinder No. 1 (Contd)
• Injection Timing (Contd)
• B. Injection Timing Cylinder No. 1 (Contd)
• C. Changing Injection Timing
• C. Changing Injection Timing (Contd)
• Injection Timing (Contd)
• 3-73. Accessory Drive Housing Assembly Installation
• Accessory Drive Housing Assembly Installation (Contd)
• Installation (Contd)
• Accessory Drive Housing Assembly Installation (Contd)
• 3-74. Oil Pump Installation
• Oil Pump Installation (Contd)
• Installation (Contd)
• Oil Pump Installation (Contd)
• 3-75. Front Gear Cover Installation
• Front Gear Cover Installation (Contd)
• Installation (Contd)
• Front Gear Cover Installation (Contd)
• Installation (Contd)
• Front Gear Cover Installation (Contd)
• 3-76. Accessory Drive Pulley Installation
• Accessory Drive Pulley Installation (Contd)
• 3-77. Air Compressor Installation
• Air Compressor Installation (Contd)
• Installation (Contd)
• Air Compressor Installation (Contd)
• 3-78. Fuel Pump Installation
• Fuel Pump Installation (Contd)
• A. Fuel Pump Installation (Contd)
• Fuel Pump Installation (Contd)
• B. Fuel Supply Line Installation
• Fuel Pump Installation (Contd)
• B. Fuel Supply Line Installation (Contd)
• Fuel Pump Installation (Contd)
• C. Attenuator Air Tank Installation (M915/Big Cam I Only)
• Fuel Pump Installation (Contd)
• 3-79. Vibration Damper And Crankshaft Pulley Installation
• Vibration Damper And Crankshaft Pulley Installation (Contd)
• 3-80. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• Installation (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• Installation (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• Installation (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• Installation (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• Installation (Contd)
• Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
• 3-81. Oil Pan Installation
• Oil Pan Installation (Contd)
• Installation (Contd)
• Oil Pan Installation (Contd)
• Installation (Contd)
• Oil Pan Installation (Contd)
• Installation (Contd)
• Oil Pan Installation (Contd)
• Installation (Contd)
• Oil Pan Installation (Contd)
• Installation (Contd)
• Oil Pan Installation (Contd)
• 3-82. Injector Assembly Installation
• Injector Assembly Installation (Contd)
• Installation (Contd)
• Injector Assembly Installation (Contd)
• 3-83. Valve Crossheads Installation And Adjustment
• Valve Crossheads Installation And Adjustment (Contd)
• Installation (Contd)
• Valve Crossheads Installation And Adjustment (Contd)
• 3-84. Rocker Arm Housing Assembly Installation
• Rocker Arm Housing Assembly Installation (Contd)
• Installation (Contd)
• Rocker Arm Housing Assembly Installation (Contd)
• 3-85. Injector And Valve Adjustment
• Injector And Valve Set Position
• Adjustment (Contd)
• Injector And Valve Set Position
• Adjustment (Contd)
• Injector And Valve Adjustment (Contd)
• 3-86. Engine Retarder Installation
• Engine Retarder Installation (Contd)
• A. Installation (Contd)
• Engine Retarder Installation (Contd)
• B. Slave Piston Adjustment (Contd)
• Engine Retarder Installation (Contd)
• 3-87. Air Aftercooler Installation
• Air Aftercooler Installation (Contd)
• Installation (Contd)
• Air Aftercooler Installation (Contd)
• 3-88. Removing Engine From Maintenance Stand
• Removing Engine From Maintenance Stand (Contd)
• B. Component Installation
• Removing Engine From Maintenance Stand (Contd)
• B. Component Installation (Contd)
• Removing Engine From Maintenance Stand (Contd)
• B. Component Installation (Contd)
• Removing Engine From Maintenance Stand (Contd)
• B. Component Installation (Contd)
• Removing Engine From Maintenance Stand (Contd)
• B. Component Installation (Contd)
• Removing Engine From Maintenance Stand (Contd)
• Section V. Testing
• List Of Tasks
• 3-91. Starting Repaired Engine
• Starting Repaired Engine (Contd)
• C. Priming Fuel System
• Starting Repaired Engine (Contd)
• E. Prerun Startup
• Starting Repaired Engine (Contd)
• 3-92. Engine Dynamometer Testing
• Engine Dynamometer Testing (Contd)
• B. Break-In Running
• Engine Dynamometer Testing (Contd)
• Table 3-1. Dynamometer Test Chart
• Engine Dynamometer Testing (Contd)
• Engine Dynamometer Testing (Contd)
• C. Power Check
• D. Smoke Level Check
• Table 3-1. Dynamometer Test Chart
• 3-93. On-Engine Fuel Pump Adjustment
• On-Engine Fuel Pump Adjustment (Contd)
• B. Idle Speed Adjustment
• On-Engine Fuel Pump Adjustment (Contd)
• D. High Idle Speed Adjustment
• On-Engine Fuel Pump Adjustment (Contd)
• F. Checking And Adjusting Engine Fuel
• On-Engine Fuel Pump Adjustment (Contd)
• G. Checking And Adjusting Throttle
• On-Engine Fuel Pump Adjustment (Contd)
• I. Checking Fuel Filter Restriction
• On-Engine Fuel Pump Adjustment (Contd)
• J. Fuel Pump Seal Installation
• On-Engine Fuel Pump Adjustment (Contd)
• Section Vi. General Maintenance Instructions
• 3-97. Long-Term Storage
• 3-98. Preparing An Engine From Storage To Service
• Appendix A References
• A-3. Other Publications (Contd)
• Appendix B Direct Support And General Support Maintenance Repair Parts And Special Tools List
• (1) Source Code.  
• (3) Recoverability Code.  
• B-4. Explanation Of Columns
• B-5. Special Information.
• Figure 1. Dressed Engine And Container.
• Description And Usable On Codes
• Figure 2. Engine Block.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 3. Cylinder Head Assembly.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 4. Crankshaft Assembly.
• Description And Usable On Codes
• Figure 5. Flexdisk, Ring Gear, And Housing
• Description And Usable On Codes
• Figure 6. Piston And Connecting Rod Assembly.
• Description And Usable On Codes
• Figure 7. Camshaft Assembly And Followers.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 8. Rocker Arm Assembly.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 9. Rocker Cover.
• Description And Usable On Codes
• Figure 10. Oil Cooler And Filter, M915a1 Only
• Description And Usable On Codes
• Figure 11. Oil Cooler And Filter, M915 Only.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 12. Oil Pan, Dipstick, And Breather Tube
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 13. Oil Lubricating Pump
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 14. Air Aftercooler.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 15. Exhaust Manifold
• Description And Usable On Codes
• Figure 16. Gear Cover
• Description And Usable On Codes
• Figure 17. Accessory Drive Pulley And Fan Clutch.
• Description And Usable On Codes
• Figure 18. Engine Retarder.
• Description And Usable On Codes
• Figure 19. Air Compressor Lines And Fittings
• Description And Usable On Codes
• Figure 20. Air Compressor And Governor Assembly (Sheet 1 Of 2).
• Figure 20. Air Compressor And Governor Assembly (Sheet 2 Of 2).
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 21. Fuel Injector
• Description And Usable On Codes
• Figure 22. Fuel Lines And Fittings.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 23. Fuel Pump.
• Description And Usable On Codes
• Figure 24. Fuel Pump Main Housing.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 25. Fuel Gear Pump.
• Description And Usable On Codes
• Figure 26. Turbocharger And Component Parts
• Description And Usable On Codes
• Figure 27. Turbocharger Assembly.
• Description And Usable On Codes
• Figure 28. Solenoid Valve
• Description And Usable On Codes
• Figure 29. Fuel Pump Front Cover, Governor, And Tach Drive
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 30. Fuel Pump Damper, Head, And Fuel Filter.
• Description And Usable On Codes
• Figure 31. Ether Quick-Start Kit.
• Description And Usable On Codes
• Figure 32. Fuel Control Lever.
• Description And Usable On Codes
• Figure 33. Thermostat Housing, Water Manifold, And Component Parts.
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 34. Water Filter And Component Parts
• Description And Usable On Codes
• Figure 35. Water Pump And Idler.
• Description And Usable On Codes
• Description And Usable On Codes
• Description And Usable On Codes
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 36. Direct Support Special Tools-1
• Description And Usable On Codes
• Figure 37. Direct Support Special Tools-2.
• Description And Usable On Codes
• Figure 38. Direct Support Special Tools-3.
• Description And Usable On Codes
• Figure 39. Direct Support Special Tools (Supplemental), (Sheet 1 Of 2).
• Figure 39. Direct Support Special Tools (Supplemental), (Sheet 2 Of 2).
• Description And Usable On Codes
• Figure 40. General Support Special Tools-1.
• Description And Usable On Codes
• Figure 41. General Support Special Tools-2
• Description And Usable On Codes
• Figure 42. General Support Special Tools-3.
• Description And Usable On Codes
• Figure 43. General Support Special Tools-1 (Supplemental).
• Description And Usable On Codes
• Figure 44. General Support Special Tools-2 (Supplemental).
• Description And Usable On Codes
• Figure 45. General Support Special Tools-3 (Supplemental).
• Description And Usable On Codes
• Figure 46. Direct And General Support Special Tools-1.
• Description And Usable On Codes
• Figure 47. Direct Support Special Tools-2.
• Description And Usable On Codes
• Figure 48. Direct Support Special Tools-3.
• Description And Usable On Codes
• Figure 49. General Support Special Tools-1.
• Description And Usable On Codes
• Figure 50. General Support Special Tools-2.
• Description And Usable On Codes
• Figure 51. General Support Special Tools-3.
• Description And Usable On Codes
• Figure 52. General Support Special Tools-4.
• Description And Usable On Codes
• Section Iv Cross-Reference Indexes
• National Stock Number Index
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Stock Number
• Cross-Reference Indexes
• Part Number Index
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Part Number
• Appendix C Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List
• Expendable/Durable Supplies And Materials List (Contd)
• Expendable/Durable Supplies And Materials List (Contd)
• Appendix D Illustrated List Of Manufactured Items
• Section Ii. Illustrated Manufacturing Instructions
• Figure D-2. Vibration Damper Guide Pin.
• Figure D-3. Flywheel Housing Guide Pin.
• Appendix E Torque Limits
• Section I. Standard Torque Specifications
• Section Ii. Engine Assembly Tightening Specifications
• Part Name Or Location
• Appendix F Wear Limits And Tolerances
• Measurement
• Measurement
• Measurement
• Measurement
• Glossary Section I. List Of Abbreviations
• Index
• Index (Contd)
• Index (Contd)
• Index (Contd)
• Index (Contd)
• Index (Contd)
• The Metric System And Equivalents