TM 9-2815-225-34&P
3-35. CYLINDER HEAD AND VALVE REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
d. Assembly and Testing
NOTE
Ensure all parts are clean prior to assembling.
24.
Six new expansion plugs
a. Apply a coat of cup plug sealant
(10), new expansion plug
to expansion plugs and to inside
(16), and two new
diameter of water holes on
expansion plugs (17)
cylinder head (9).
b. Using drivers (57), install
Use expansion plug drivers
expansion plugs (10), (16), and
(3375190, 3375191, and 3375192)
(17) on cylinder head (9).
(56). If expansion plug drivers (57)
are not available, use mandrel of
correct size and ensure expansion
plugs (10), (16), and (17) are
installed even (flush) with, or not
more than, 0.090 in. (2.286 mm)
below chamfer (see illustration).
Do not push expansion plugs to
bottom of counterbore.
25.
Four pipe plugs (27)
a. Coat threads of each pipe plug
(27) with liquid thread sealant.
b. Install two on each end of
No. 3 cylinder head has two pipe
cylinder head (9).
plugs (27) in forward end only.
Tighten pipe plugs (27) to:
PLUG SIZE TORQUE
1/16 in.
3-6 lb-ft
(4-8 Nm)
1/8 in.
5-10 lb-ft
(7-14 Nm)
3/8 in.
35-45 lb-ft
(48-61 Nm)
1/2 in.
60-70 lb-ft
(81-95 Nm)
3/4 in.
65-75 lb-ft
(88-102 Nm)
1 in.
135-145 lb-ft
(183-197 Nm)
3-142
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