TM 9-2815-225-34&P
3-29.
PISTON, CONNECTING ROD, AND BEARINGS REMOVAL
THIS TASK COVERS:
Removal
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
None
SPECIAL TOOLS
TROUBLESHOOTING REFERENCES
Two nylon guide screws (15434) 3375601
Para. 2-8
Piston ring expander (15434) ST-763
EQUIPMENT CONDITION
TEST EQUIPMENT
Camshaft and cam followers removed (para. 3-28).
None
SPECIAL ENVIRONMENTAL CONDITIONS
MATERIALS/PARTS
Work area clean and away from blowing dirt and
Cloth, crocus (Appendix C, Item 4)
dust.
PERSONNEL REQUIRED
GENERAL SAFETY INSTRUCTIONS
Automotive repairman MOS 63H
Eye protection must be worn when using wire brush
for cleaning.
LOCATION/ITEM
ACTION
REMARKS
Removal
WARNING
Eye protection must be worn when using wire brush for cleaning. Failure to do so may
result in injury to personnel.
NOTE
This task covers removal of one piston, connecting rod, and bearing assembly. Removal of
the remaining five assemblies is the same. Parts are not interchangeable and must be
identified with each assembly as it is removed.
1.
Cylinder block (11)
a. Place in vertical position with
rear of block down.
b. Using a rotary wire brush or
This step is performed so rings
aluminum bladed scraper, clean
will not snap or chip when piston
all carbon deposits from upper
and connecting rod assembly is
inside wall of cylinder liner (9).
removed. Use lint-free cloth to
remove loose debris from cylinder
liner (9).
2.
Crankshaft (10)
Rotate until connecting rod cap (7)
is accessible.
3.
Two rod screws (8)
a. Loosen until there is approxi-
mately 3/8 in. (9.5 mm) between
head of screws (8) and connecting
rod cap (7).
b. Using soft-nose hammer, tap
on heads of screws (8) until
connecting rod cap (7) and piston
and connecting rod assembly (5)
are separated.
c. Remove from piston and connect-
ing rod assembly (5) and connect-
ing rod cap (7).
3-68
|
|