TM 9-2815-225-34&P
3-46. EXHAUST MANIFOLD REPAIR
THIS TASK COVERS:
a. Disassembly
c. Inspection
b. Cleaning
d. Assembly
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-273-20
TM 9-2320-283-20
SPECIAL TOOLS
None
TROUBLESHOOTING REFERENCES
None
TEST EQUIPMENT
None
EQUIPMENT CONDITION
Exhaust manifold removed (para. 3-13).
MATERIALS/PARTS
Compound, antiseize (Appendix C, Item 7)
SPECIAL ENVIRONMENTAL CONDITIONS
Sealant, pipe (Appendix C, Item 26)
None
Two spacer inserts (15434) 3020718
GENERAL SAFETY INSTRUCTIONS
PERSONNEL REQUIRED
Eye protection must be worn when using wire brush
Automotive repairman MOS 63H
for cleaning.
LOCATION/ITEM
ACTION
REMARKS
NOTE
M915/Big Cam I engines utilize a conventional log-type exhaust manifold. M915A1/Big Cam
III engines utilize a pulse-type exhaust manifold and a new design exhaust manifold with
two spacer inserts. Disassembly and repair of manifolds is basically the same.
a. Disassembly
1.
Rear exhaust manifold (1),
Separate (1), (2), and (4) on early
Exertion of force may be required
center exhaust manifold (2),
design and two spacer inserts (6)
to separate the three sections.
and front exhaust manifold
on new design for M915A1/
(4)
Big Cam III only.
2.
Two pipe plugs (3)
Remove from center exhaust
(M915/Big Cam I only)
manifold (2).
b. Cleaning
WARNING
Eye protection must be worn when using wire brush for cleaning. Failure to comply may
result in injury to personnel.
3.
Rear exhaust manifold (1),
Remove carbon and rust with
Use a suitable wire wheel to
center exhaust manifold (2),
steam cleaner.
clean mating surfaces.
and front exhaust manifold
(4)
3-272
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