TM 9-2815-225-34&P
3-35. CYLINDER HEAD AND VALVE REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
c. Inspection and Repair
CAUTION
Do not use disk sander to polish cylinder head. Disk sander could cause serious damage to
mating surface of head.
13. Cylinder head (9)
a. Polish mating surface.
Use crocus cloth or orbital sander.
Polish just enough to shine finish.
This allows for a more complete
inspection of mating surface.
b. Inspect for cracks,
Discard cylinder head
breaks, distortion, and
assembly (1) if cylinder
broken-out areas.
head (9) is damaged.
c. Inspect for cracks using
Discard cylinder head
magnetic method.
assembly (1) if any cracks are
found.
d. Check for scratches or
Use straightedge and feeler
unevenness on mating surface.
gauge. Perform steps 13e through
13i if mating surface is scratched
or uneven more than 0.002 in.
(0.051 mm).
e. Resurface mating surface.
Do not remove more than 0.005 in.
(0.127 mm) of material at one
time. Total amount of material
removed must not exceed 0.040 in.
(1.016 mm).
f. Inspect four valve inserts (12)
Refer to steps 15a through 15e for
and (15) for cracks, broken, or
removal and installation. Discard
chipped areas. Remove if
damaged valve inserts (12) and
damaged.
(15).
g. Polish mating surface.
Use crocus cloth or orbital sander.
h. Measure cylinder head (9)
Use suitable vernier depth gauge.
height.
Discard cylinder head assembly
(1) if cylinder head is less than
wear limit shown below:
Wear Limit .................................................................... 4.340 in. (11.024 cm)
New Minimum ................................................................ 4.370 in. (11.100 cm)
New Maximum ............................................................... 4.380 in. (11.125 cm)
i. Remove two injector sleeves (7)
Refer to steps 18d and 18e.
from cylinder head (9).
3-118
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