TM 9-2815-225-34&P
Table 2-1. Mechanical Troubleshooting (Contd).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 3.
Check for stuck governor spring plunger.
Free governor spring plunger (para. 3-60).
Step 4.
Check for plugged governor barrel.
Clean governor barrel (para. 3-61).
14.
FUEL LEAKS AT FUEL PUMP OR INJECTOR
Step 1.
Check for faulty seals and O-rings in fuel pump.
Install new seals and O-rings (para. 3-61).
Step 2.
Check for mutilated injector O-rings.
Replace injector mounting O-rings (paras. 3-23 and 3-82).
Step 3.
Check for faulty fuel filter gasket.
Replace gasket (paras. 3-58 and 3-62).
15.
ENGINE DOES NOT DEVELOP FULL POWER
Step 1.
Check for damaged turbocharger.
Repair turbocharger (para. 3-47).
Step 2.
Check for improperly adjusted valves and injectors.
Adjust valves and injectors (para. 3-85).
Step 3.
Check for worn or scored fuel pump components.
Repair or replace fuel pump (paras. 3-16, 3-56, and 3-78).
Step 4.
Check for dirty fuel injector(s).
Clean fuel injector(s) (para. 3-52).
Step 5.
Check for scuffed cylinder liners.
Replace cylinder liners (paras. 3-30 and 3-67).
Step 6.
Check for incorrect injection timing.
Adjust injection system timing (para. 3-72).
Step 7.
Check for plugged electric shutoff (solenoid) valve.
Clean electric shutoff valve (solenoid) (para. 3-57).
Step 8.
Check for plugged fuel pump throttle control shaft.
Clean or replace the fuel pump throttle control shaft (para. 3-62).
Step 9.
Check for burned valves.
Reface or replace valves and valve seats (para. 3-57).
Step 10.
Check for plugged Air Fuel Control (AFC) breather (check valve).
Replace the AFC breather (para. 3-62).
16.
ENGINE MISSES OR RUNS ERRATICALLY
Step 1.
Check for improperly adjusted valves and injectors.
Adjust valves and injectors (para. 3-85).
Step 2.
Check injector for leaking middle O-ring.
Replace injector middle O-ring (paras. 3-23 and 3-82).
Step 3.
Check for damaged rocker arms.
Replace rocker arms (paras. 3-22 and 3-84).
2-8
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