TM 9-2815-225-34&P
3-76. ACCESSORY DRIVE PULLEY INSTALLATION
THIS TASK COVERS:
Installation
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
None
SPECIAL TOOLS
TROUBLESHOOTING REFERENCES
Pulley installation assembly tool
Para. 2-8
(15434) 3376326
EQUIPMENT CONDITION
TEST EQUIPMENT
Front gear cover installed (para. 3-75).
None
SPECIAL ENVIRONMENTAL CONDITIONS
MATERIALS/PARTS
Work area dean and away from blowing dirt and
Lubricant, high-pressure (Appendix C, Item 15)
dust.
Locknut (15434) 3012526
GENERAL SAFETY INSTRUCTIONS
PERSONNEL REQUIRED
None
Automotive repairman MOS 63H
LOCATION/ITEM
ACTION
REMARKS
Installation
NOTE
Remove pipe plug from front gear cover and ensure timing marks on camshaft gear and
accessory drive gear are aligned. Reinstall pipe plug in front gear cover and torque to 35-45
lb-ft (48-61 Nm).
1.
Accessory drive shaft (7)
Coat with high-pressure
Refer to Appendix C, Item 15.
lubricant.
2.
Accessory drive pulley (4)
a. Line up keyway with dowel pin
(M915/Big Cam I) or acces-
(8) in accessory drive shaft (7).
sory drive pulley assembly
(6) (M915A1/Big Cam III)
b. Position on dowel pin (8) and
drive shaft (7).
c. Install on accessory drive shaft
Use pulley installation assembly
(7) until seated.
tool (3376326).
NOTE
Discard and replace keyway seal if it is deteriorated or damaged.
3.
Keyway seal (5)
Install on keyway of accessory
Ensure short leg of keyway
drive pulley (4) (M915/Big Cam I)
seal (5) faces toward inside of
or accessory drive pulley assembly
accessory drive shaft (7) and washer
(6) (M915A1/Big Cam III).
(3) will crush against "L" of seal (5).
4.
New locknut (2) and washer
Install and tighten on accessory
Tighten locknut (2) to 300-310 lb-ft
(3)
drive shaft (7).
(407-420 Nm). Hold crankshaft at
flywheel end when applying
torque.
3-590
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