TM 9-2815-225-34&P
3-35. CYLINDER HEAD AND VALVE REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
c. Inspection and Repair (Contd)
18.
Two injector
(19) Apply a light coat of
Shake off excess oil.
sleeves (7) (Contd)
lubricating oil to new injector
preformed packing (6).
(20) Install injector preformed
packing (6) on groove of injector
sleeve bore of cylinder head (9).
(21) Using driver (52), push
Use injector sleeve driver
injector sleeve (7) into injector
(ST-1227) (52). Install injector
sleeve bore until firmly seated.
sleeve (7) by striking driver (52).
(22) Remove driver (52).
(23) Install holding tool (53) on
Use injector sleeve holding tool
injector sleeve (7).
(ST-1179) (53). Tighten nut on
holding tool (53) to 35-40 lb-ft
(48-54 Nm).
(24) Insert driver (52) in injector
Tighten nut on holding tool (53)
sleeve (7), and strike with soft-
again to 35-40 lb-ft (48-54 Nm).
nose hammer until injector
sleeve (7) is seated properly
against bottom of injector
sleeve bore.
(25) Remove driver (52).
CAUTION
To avoid distorting injector sleeve, do not roll lower area of sleeve.
Over-rolling or peening injector sleeve will deform injector O-ring groove of sleeve.
(26) Install expander (54) on
Use injector sleeve expander
injector sleeve (7).
(ST-880) (54).
(27) Tighten expander (54)
to 75 lb-in. (102 Nm).
(28) Remove expander (54) and
holding tool (53) from injector
sleeve (7).
e. Cut injector seat as follows:
NOTE
Ensure injector assembly is new or is known to be satisfactory prior to checking protrusion
of tip.
(1) Install injector assembly
Tighten screws (45) alternately
(43) on injector sleeve (7) with
in 48 lb-in. (5 Nm) increments
injector clamp (44) and two
to 120-144 lb-in. (14-16 Nm).
screws (45).
3-134
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