TM 9-2815-225-34&P
3-50. ENGINE RETARDER REPAIR
THIS TASK COVERS:
a. Disassembly
c. Assembly
b. Testing
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-273-20
TM 9-2320-283-20
SPECIAL TOOLS
Solenoid valve wrench (75078) 011494
TROUBLESHOOTING REFERENCES
Spring tester (15434) 3375182
Para. 2-8
Jake brake socket B1465A
EQUIPMENT CONDITION
TEST EQUIPMENT
Engine retarder removed (para. 3-21).
None
SPECIAL ENVIRONMENTAL CONDITIONS
MATERIALS/PARTS
None
Oil, lubricating, OE/HDO 30
(Appendix C, Item 21)
GENERAL SAFETY INSTRUCTIONS
Upper seal ring (15434) 001081
Eye protection is required when removing control
Center seal ring (15434) 001082
valve outer and inner springs, slave piston retainer,
Lower seal ring (15434) 001083
and spring.
PERSONNEL REQUIRED
Automotive repairman MOS 63H
LOCATION/ITEM
ACTION
REMARKS
NOTE
All three engine retarders are disassembled and repaired the same way. This procedure
covers repair of one engine retarder.
a. Disassembly
WARNING
Control valve cover is under pressure by control valve outer spring. Move cover down
when removing screw. Wear suitable eye protection. Failure to comply may result in injury
to personnel.
1.
Two screws (2) and control
Remove from brake housing (20).
valve covers (1)
2.
Two control valve outer
Remove from control valve (21).
springs (22)
3.
Two control valve inner
Remove from control valve (21).
Retain control valve inner
springs (23)
springs (23) for testing.
4.
Two control valves (21)
Remove from brake housing (20).
Use needle-nose pliers to remove.
Pull control valves (21) straight
up and out of their bores.
5.
Harness (3)
Remove from solenoid valve
assembly (4).
6.
Solenoid valve assembly (4)
Remove from brake housing (20).
Use solenoid valve wrench
(011494).
3-304
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