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TM 9-2815-225-34&P
Table 2-1. Mechanical Troubleshooting (Contd).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 2.
Test for dirty or damaged injectors.
Replace injectors (paras. 3-23 and 3-82).
Step 3.
Test for defective fuel solenoid valve.
Replace fuel solenoid valve (para. 3-57).
Step 4.
Test for faulty fuel pump (disconnect fuel outlet hose; crank engine to see if fuel comes out).
Replace fuel pump (paras. 3-16 and 3-78).
Step 5
Test for incorrect adjustment.
Adjust injectors (para. 3-85).
Step 6.
Test for incorrect valve clearance.
Adjust valve(s) (para. 3-85).
Step 7.
Test for incorrect injector timing.
Adjust injector system timing (para. 3-72).
3.
ENGINE STARTING MOTOR OPERATES BUT DOES NOT ENGAGE THE RING GEAR
Step 1.
Inspect for defective starter pinion gear.
Replace starter pinion gear (TM 9-2320-283-34).
Step 2.
Inspect for defective ring gear.
Replace ring gear (paras. 3-25 and 3-80).
4.
ENGINE STOPS
Step 1.
Check if engine is overheated.
See malfunction 6.
Step 2.
Check for loose fuel solenoid wire and defective fuel solenoid valve.
Replace fuel solenoid valve (para. 3-57).
Step 3.
Check for faulty fuel pump.
Replace fuel pump (paras. 3-16 and 3-78).
5.
ENGINE FAILS TO STOP
Step 1.
Check for stuck fuel solenoid valve.
Replace solenoid valve (para. 3-57).
Step 2.
Check for turbocharger oil seal leak in compressor end.
Replace compressor oil seal (para. 3-47).
6.
ENGINE OVERHEATS
Check for leaking or noisy water pump.
Repair water pump (para. 3-64).
7.
EXCESSIVE EXHAUST SMOKE
Step 1.
Check for incorrect injector adjustment.
Adjust injectors (para. 3-85).
Step 2.
Check for defective fuel injector(s).
Replace defective fuel injector(s) (paras. 3-23 and 3-82).
Step 3.
Check for blocked fuel return line in fuel system.
Repair fuel return line (TM 9-2320-283-20).
2-4
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