TM 9-2815-225-34&P
3-69. PISTON, CONNECTING ROD, AND BEARINGS INSTALLATION
THIS TASK COVERS:
Installation
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
None
SPECIAL TOOLS
TROUBLESHOOTING REFERENCES
Piston ring expander (15434) ST-763
Para. 2-8
Two connecting rod guide pins (15434) 3375601
Piston ring compressor (15434) 3375162
EQUIPMENT CONDITION
Cylinder liners installed (para. 3-67).
TEST EQUIPMENT
Crankshaft and main bearings installed
None
(para. 3-68).
MATERIALS/PARTS
SPECIAL ENVIRONMENTAL CONDITIONS
Oil, lubricating, OE/HDO 30
Work area clean and away from blowing dirt and
(Appendix C, Item 21)
dust.
Piston ring set (15434) 3801056
GENERAL SAFETY INSTRUCTIONS
PERSONNEL REQUIRED
None
Automotive repairman MOS 63H
LOCATION/ITEM
ACTION
REMARKS
Installation
NOTE
Use this procedure to install any one of the six piston, connecting rod, and bearings
assemblies.
Parts are not interchangeable. Do not mix parts from one assembly with another.
Always replace bearing halves in pairs (upper and lower).
Check for marks on crankshaft to determine bearing size. If there are no marks, use
standard-size parts.
1.
Two new compression
a. Using piston ring expander (12),
Use piston ring expander (ST-763).
rings (1) and (3) and two
install on piston and connecting
To avoid damaging rings, do not
new piston rings (2) and (4)
rod assembly (5).
overexpand during installation.
Rings should only be expanded
enough to allow them to fit over
piston. Install rings with word
"top" toward top of piston.
b. Stagger ring gaps so they are
not in line with each other or with
piston pin.
2.
Upper rod bearing half (6)
Install on piston and
Tang of bearing half (6) must be
connecting rod assembly (5).
into slot of connecting rod. Ensure
oil hole in bearing half (6) lines up
with oil hole in connecting rod.
3.
Lower rod bearing half (6)
Install on connecting rod
Tang of bearing half (6) must be
cap (7).
into slot of connecting rod cap (7).
Cap (7) does not have an oil hole.
3-552
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