TM 9-2815-225-34&P
3-35. CYLINDER HEAD AND VALVE REPAIR
THIS TASK COVERS:
a. Disassembly
c. Inspection and Repair
b. Cleaning
d. Assembly and Testing
INITIAL SETUP:
APPLICABLE MODELS
MATERIALS/PARTS
All
Solvent, SD-3 (Appendix C, Item 30)
Cloth, crocus (Appendix C, Item 4)
SPECIAL TOOLS
Oil, cutting (Appendix C, Item 18)
Head holding fixture (15434) ST-583
Compound, Prussian blue (Appendix C, Item 9)
Valve spring compressor (15434) ST-448
Oil, lubricating, OE/HDO 30 (Appendix C, Item 21)
Fuel passage cleaning brush (15434) ST-876
Sealant, cup plug (Appendix C, Item 25)
Valve seat extractor (15434) ST-1279
Liquid thread sealant (Appendix C, Item 27)
Valve seat insert tool (15434) ST-257
Forty-eight valve collets (15434) 127554
Valve seat insert cutter (15434) ST-662
Four O-ring seals (15434) 131026
Valve guide arbor (15434) ST-663
Six 3/4-in. expansion plugs (15434) 213394
Valve seat insert staking tool (15434) ST-1124
1-in. expansion plug (15434) 213395
Valve seat insert staking tool driver (15434)
Two 1-1/4 in. expansion plugs (15434) 216524
ST-1122
Injector assembly (15434) 3030445
Dowel pin extractor (15434) ST-1134
Injector clamp (15434) 3028171
Crosshead guide spacer (15434) ST-633
Two injector clamp screws (15434) 3028279
Valve guide driver (15434) 3375282
Six injector preformed packings (15434) 3007759
Gauge block (15434) 3376220
Injector sleeve puller (15434) ST-1244
PERSONNEL REQUIRED
Bead cutting tool (15434) ST-788
Automotive repairman MOS 63H
Injector seat cutting tool (15434) ST-824
Injector sleeve driver (15434) ST-1227
TROUBLESHOOTING REFERENCES
Injector sleeve holding tool (15434) ST-1179
Para. 2-8
Injector sleeve expander (15434) ST-880
Injector seat cutter (15434) ST-884
EQUIPMENT CONDITION
Valve spring tester (15434) 3375182
Cylinder head assembly removed (para. 3-24).
Expansion plug driver (3/4-in.) (15434)
3375190
REFERENCES (TM)
Expansion plug driver (1-in.) (15434) 3375191
None
Expansion plug driver (1-1/4 in.) (15434)
3375192
SPECIAL ENVIRONMENTAL CONDITIONS
Valve vacuum tester (15434) ST-1257-A
Work area clean and away from blowing dirt and
dust
TEST EQUIPMENT
None
GENERAL SAFETY INSTRUCTIONS
Always wear eye protection when using com-
pressed air.
Approved solvents may be flammable and will not
be used near open flame.
LOCATION/ITEM
ACTION
REMARKS
a. Disassembly
NOTE
This procedure covers repair of any one of three cylinder head assemblies. Quantities
shown in legend are for one cylinder head assembly.
1.
Two locking nuts (21) and
Remove from intake valve
adjusting screws (20)
crossheads (22).
3-112
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