TM 9-2815-225-34&P
3-53.
FUEL INJECTOR TESTING; TEST NO. 1 (Contd)
LOCATION/ITEM
ACTION
REMARKS
a. Cup to Plunger Seal Test (Contd)
e. Install on leakage tester (13)
Support plate (14) may be tilted
and clamp in position.
for easier installation. Use spacer
(22).
4.
Knurled knob (17)
Adjust to obtain proper
Do not adjust locknut (18).
clearance with feeler gauge (19).
5.
Transfer line (24)
Install and tighten on drain
This is port on right when
port of injector assembly (1).
facing front of leakage tester (13).
6.
T-handle clamp (15)
Tighten.
7.
Retractor lever (16)
Shift from position A to
Ensure plunger retracts. The
position B.
plunger may stick in cup seat.
NOTE
Disregard presence of bubbles in bubble checker. Read air flow meter at top of ball flat.
8.
Spacer (22)
a. Rotate in clockwise direction
Do not touch plunger top under
in small increments while reading
spacer (22) or any part of the
air flow meter (25). Stop rotating
cleaning mechanism while
when highest reading is obtained.
taking reading. External forces
will disturb plunger from its nor-
mal position and may affect bar-
rel-to-plunger leakage in cup area.
b. Air flow meter (25) should not
If reading is over 4.5, replace
indicate over 4.5.
plunger and barrel in injector
assembly (1).
9.
Retractor lever (16)
Shift from B to A.
10.
T-handle clamp (15)
a. Loosen.
This will apply 200 lbs (889 kg)
load to spacer (22).
b. Check for injector cup leakage
as follows:
(1) Observe bubble checker (23).
Bubbles should not appear during
first 10 seconds of testing.
(2) Once a bubble does appear,
If bubbling is too high, replace
observe time it takes for next
cup in injector assembly (1).
one to appear. Not more than
one bubble can appear every five
seconds.
3-354
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