TM 9-2815-225-34&P
3-86. ENGINE RETARDER INSTALLATION
THIS TASK COVERS:
a. Installation
b. Slave Piston Adjustment
INITIAL SETUP:
APPLICABLE MODELS
TROUBLESHOOTING REFERENCES
All
Para. 2-8
SPECIAL TOOLS
EQUIPMENT CONDITION
None
Rocker arm housing installed (para. 3-84).
Injector and valve adjustment performed
TEST EQUIPMENT
(para. 3-85).
None
SPECIAL ENVIRONMENTAL CONDITIONS
MATERIALS/PARTS
Work area clean and away from blowing dirt and
Gasket (75078) 010279
dust.
Preformed packing (75078) 010180
GENERAL SAFETY INSTRUCTIONS
PERSONNEL REQUIRED
None
Automotive repairman MOS 63H
REFERENCES (TM)
TM 9-2320-273-20
TM 9-2320-283-20
LOCATION/ITEM
ACTION
REMARKS
a. Installation
NOTE
The following procedure involves installation of one engine brake retarder. Installation of
remaining engine brake retarders is similar.
The engine retarder over cylinders No. 1 and 2 requires installation of a fan bracket
assembly. The fan bracket assembly is installed in steps 9 and 10. Omit steps 3 and 4 if
installing engine retarders over cylinders No. 3 and 4, or No. 5 and 6.
If studs were removed from rocker housings, replace and tighten to 65-75 lb-ft (88-102
Nm); tighten in sequence as shown.
1.
Slave piston (30), slave piston
Install on engine brake retarder
spring (28), helical retainer
assembly (31), if not installed.
(27), and retaining ring (26)
2.
Master piston (29) and flat
Install on engine brake retarder
spring (15)
assembly (31) with washer (16) and
screw (17), if not installed.
3.
Weighted valve (33), control
Install on engine brake retarder
valve outer spring (34), and
assembly (31) with control valve cover
control valve inner
plate (4) and screw (3), if not installed.
spring (35)
CAUTION
Ensure preformed packing (rubber seal ring) in oil inlet supply bore on underside of engine
brake retarder remains in place during installation or brake retarder will not operate
properly.
3-650
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