TM 9-2815-225-34&P
Section II. DISASSEMBLY
3-11.
GENERAL
a.
This section provides maintenance procedures for preparation of engine for mounting on maintenance stand, removal of major
components, and disassembly into subassemblies. The following procedures are for the engine removed from the vehicle.
b.
In cases where it may only be necessary, or more time efficient, to partially disassemble the engine while installed in vehicle,
follow the applicable portions of the tasks contained in this section to remove the part or component.
c.
In the task summary listed below, a complete list of special tools, test equipment, materials, parts, and related information
required to perform a complete engine disassembly is provided. To find a specific engine disassembly procedure contained in this
section, see list of tasks below.
3-12.
TASK SUMMARY
List of Tasks
TASK
PROCEDURES
TASK
TROUBLESHOOTING
PARA.
REF. NO. (PARA.)
1.
Mounting Engine on Maintenance Stand
3-13
2-8
a. Lifting
3-13a
b. Draining
3-13b
c. Cleaning
3-13c
d. Inspection
3-13d
e. Component Removal
3-13e
f. Mounting to Maintenance Stand
3-13f
2.
Vibration Damper and Crankshaft
Pulley Removal
3-14
2-8
3.
Accessory Drive Pulley Removal
3-15
4.
Fuel Pump Removal
3-16
2-8
5.
Air Compressor Removal
3-17
2-8
6.
Accessory Drive Housing Assembly Removal
3-18
2-8
7.
Oil Pump Removal
3-19
2-8
8.
Air Aftercooler Removal
3-20
2-8
9.
Engine Retarder Removal
3-21
2-8
10.
Rocker Arm Housing Assembly and
Pushrods Removal
3-22
2-8
11.
Injector Assembly Removal
3-23
2-8
12.
Cylinder Head Assembly Removal
3-24
2-8
13.
Flexplate or Flywheel, Flywheel Housing, and
Rear Cover Removal
3-25
2-8
14.
Oil Pan Removal
3-26
2-8
15.
Front Gear Cover Removal
3-27
2-8
3-8
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