TM 9-2815-225-34&P
3-53.
FUEL INJECTOR TESTING; TEST NO. 1
THIS TASK COVERS:
a. Cup to Plunger Seal Test
c. Check Ball Leakage Test
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
None
SPECIAL TOOLS
TROUBLESHOOTING REFERENCES
Injector adapter pot (15434) 3375086
Para. 2-8
Plug (15434) ST-668-14
Plunger extension (15434) ST-1089
EQUIPMENT CONDITION
Injector assembly removed (para. 3-23).
TEST EQUIPMENT
Injector leakage tester (15434) 3375375
SPECIAL ENVIRONMENTAL CONDITIONS
Work area clean and away from blowing dirt and
MATERIALS/PARTS
dust.
Oil, lubricating, OE/HDO 10
(Appendix C, Item 20)
GENERAL SAFETY INSTRUCTIONS
None
PERSONNEL REQUIRED
Fuel and electrical system repairman
MOS 63G
LOCATION/ITEM
ACTION
REMARKS
a. Cup to Plunger Seal
NOTE
The assembled injector is tested and calibrated without the top-stop screw and top-stop
locknut.
1.
Plunger(8), retainer (7),
Remove.
injector spring (6), filter
screen clip (9), and filter
screen (10)
2.
Plunger extension (2)
Install on plunger (8) and place in
injector assembly (1).
3.
Injector assembly (1)
a. Align injector delivery orifice
Lubricate three gaskets (12) with
(11) with burnishing hole (5).
OE/HDO 10 lubricating oil.
b. Using hand pressure, press into
adapter (4) until it bottoms.
c. Insert and tighten locating
screw (3) in adapter (4).
d. Plug fuel inlet port.
Use plug (ST-668-14).
3-352
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