TM 9-2815-225-34&P
3-61. FUEL PUMP FRONT COVER AND GOVERNOR REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
b. Disassembly (M915A1/Big Cam III)
CAUTION
Exercise caution when removing weight-assist plunger. A slight nick can cause extensive
damage. After removal, place plunger where it will not be damaged.
5.
Governor assembly (25)
a. Before removing, check shaft of
Shaft has excessive wear if it can
governor assembly (25) for exces-
be moved from side to side in
sive wear.
governor bushing (9). Discard gov-
ernor assembly (25) and governor
bushing (9) if there is excessive
wear.
b. Check gear backlash between
Normal backlash is 0.005-0.009 in.
gear of governor assembly (25)
(0.127-0.228 mm). Discard governor
and fuel pump drive gear (12).
assembly (25) and fuel pump
drive gear (12) if backlash is more
than 0.009 in. (0.228 mm).
c. Remove governor bushing (9)
Use internal engaging puller to
from cover assembly (8).
remove bushing (9).
6.
Weight-assist plunger (22),
Remove from governor assembly
Be careful not to lose spring (24)
shims (23), and spring (24)
(25).
and shims (23) during removal of
plunger (22). Keep plunger (22),
shims (23), and spring (24) togeth-
er.
7.
Screw (16) and washer (17)
Remove from fuel pump drive
coupling (18) and fuel pump
drive shaft (20).
8.
Fuel pump drive coupling
Using suitable puller, remove
(18), tachometer drive gear
from fuel pump drive shaft (20).
(19), and coupling key (15)
9.
Retaining ring (11)
Remove from fuel pump drive
Use hose clamp pliers.
shaft (20).
10. Fuel pump drive shaft (20),
Press out of cover assembly (8).
bearing (10), fuel pump
drive gear (12), and coupling
(13) (assembled)
11. Two shaft seals (14)
Press out of cover assembly (8)
Discard two shaft seals (14).
or remove from fuel pump drive
shaft (20).
12. Coupling (13) and gear (12)
Press from fuel pump drive shaft
Do not press bearing (10) from
(20).
fuel pump drive shaft (20) at
this time.
13. Tachometer drive housing
Remove from cover assembly (8).
(3)
14. Shaft (2), seal (4), spacer
Using brass punch, remove
Discard tachometer drive seal (4).
(5), bushing (6), and gear (7)
from cover assembly (8).
15. Gear (7) and bushing (6)
Remove from tachometer drive
shaft (2).
3-410
|
|