TM 9-2815-225-34&P
Table 2-1. Mechanical Troubleshooting (Contd).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 7.
Check for loose main bearing capscrews.
a. Torque main bearing capscrews (para. 3-68).
b. Check "e" bearings (para. 3-37).
Step 8.
Check for worn main bearings.
Replace main bearings (paras. 3-31 and 3-68).
Step 9.
Check for excessive crankshaft end clearance.
Check crankshaft end clearance (para. 3-68).
Step 10. Check for worn crankshaft.
Replace crankshaft and install new bearings (paras. 3-31 and 3-68).
Step 11. Check for worn piston pins.
Replace worn piston pins and bushings or replace rods (paras. 3-29, 3-39, and 3-69).
Step 12. Check for broken piston.
Replace piston (paras. 3-29 and 3-69).
Step 13. Check for incorrect injection timing.
Adjust injector system timing (para. 3-72).
10.
EXCESSIVE FUEL CONSUMPTION
Step 1.
Check for incorrect valve and injector adjustment.
Adjust valves and injectors (para. 3-85).
Step 2.
Check for excessive fuel pressure.
Test and calibrate fuel pump (para. 3-63).
Step 3.
Check for restricted fuel drain.
Repair fuel crossover tubes (para. 3-35).
Step 4.
Check for defective injector(s).
Replace defective injector(s) (paras. 3-23 and 3-82).
Step 5.
Check for leaking cylinder head gasket(s).
Replace cylinder head gasket(s) (paras. 3-24 and 3-71).
Step 6.
Check for incorrect injection timing.
Adjust injector system timing (para. 3-72).
11.
EXCESSIVE OIL CONSUMPTION
Step 1.
Check for external leaks.
a. Tighten the external oil connections.
b. Replace damaged gasket(s).
Step 2.
Check turbocharger oil seals.
Replace turbocharger oil seals (para. 3-47).
Step 3.
Check for worn, stuck, or broken piston rings.
Replace piston rings (paras. 3-29 and 3-69).
Step 4.
Check for worn piston(s) and cylinder liner(s).
Install new pistons and cylinder liners (paras. 3-67 and 3-69).
Step 5.
Check for cracked piston.
Replace damaged piston (paras. 3-29, 3-39, and 3-69).
2-6
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