TM 9-2815-225-34&P
3-35. CYLINDER HEAD AND VALVE REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
c. Inspection and Repair (Contd)
15.
Four intake valve inserts
(5) Stake (peen) cylinder head (9).
Use valve seat insert staking tool
(12) and four exhaust valve
(ST-1124) (36) and driver (37)
inserts (15) (Contd)
If valve seat insert staking tool
(36) and driver (37) are not
available, a punch with round end
can be used to stake cylinder
head (9).
e. Machine valve insert counterbore
for installing oversize inserts (12)
or (15) as follows:
(1) Clamp base of insert tool (40)
Use valve seat insert tool (ST-257)
to cylinder head (9).
(40).
(2) Install cutter (39).
Use valve seat insert cutter
(ST-662) (39). Ensure valve seat
insert tool (40) is securely clamped
before starting electric drill.
(3) Using arbor (38), center cutter
Use valve guide arbor (ST-663)
(39) on valve seat insert (12) or
(38).
(15).
(4) Cut counterbore 0.006-0.010 in.
This allows room for peening
(0.152-0.254 mm) deeper than
of cylinder head (9) to secure
valve insert thickness.
valve insert (12) or (15). Allow cut-
ter to turn several revolutions to
make sure counterbore surface is
even. Remove valve seat insert
tool (40), valve seat insert cutter
(39), and valve guide arbor (38).
(5) Clean out all chips and debris
from valve insert counterbore.
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