TM 9-2815-225-34&P
3-34. ENGINE BLOCK REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
c. Inspection and Repair
CAUTION
Cylinder sleeves do not require honing or deglazing to provide proper ring seating. To
minimize damage, liner deglazing and honing are not recommended.
8.
Six cylinder sleeves (2)
Inspect for the following:
Refer to Appendix F for wear
limits.
a. Check for cracks under top
Cracks can be checked by using
flange, at bottom of liner, and
magnetic method or by using
above grooves of preformed
crack detector dye. Discard if
packings (4) and (5), and gasket
cracked.
(3).
b. Check for excessive corrosion
Discard if pits are deeper than
or erosion and pits.
1/16 in. (1.6 mm).
c. Check underside of top flange
Discard if surface cannot be made
for dents, pitting, or worn surfaces.
smooth by lapping with medium
grit emery cloth.
d. Check diameter of inside bore
Discard if inside diameter is
at several places.
greater than 5.505 in.
(139.827 mm). Use a suitable dial
bore gauge.
NOTE
Piston cooling nozzles and water header covers were removed in para. 3-13.
9.
Six piston cooling
Inspect for cracks, chips, or
Discard if cracked, chipped, or
nozzles (9)
distortion.
distorted.
10. Two water header covers
Inspect for cracks, excessive
Discard if cracked, corroded,
(12)
corrosion, or distortion.
or distorted.
11. Five plugs (7), four plugs
Inspect threads for damage.
Discard if damaged.
(26), two plugs (29), and
five plugs (30)
12. No. 7 bearing cap (19)
Inspect two rear main bearing-
Replace rear main bearing-to-
to-block pins (16) for damage.
block pins (16) if damaged.
Remove by pulling out with grip-
ping pliers. Install by tapping in.
13. Bearing cap (19), and
Measure width of each and
Discard if width exceeds 0.004 in.
three bearing caps (20) and
compare measurement with
(0.1016 mm).
(21)
corresponding bearing support
area of engine block (14).
14. Fourteen screws (18)
Inspect for stretched or damaged
Discard if stretched or
threads.
damaged.
3-90
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