TM 9-2815-225-34&P
3-45.
AIR AFTERCOOLER REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
b. Cleaning
WARNING
Compressed air used for cleaning purposes will not exceed 30 psi (207 kPa). Use only
with effective chip guarding and protective equipment such as goggles or shield, gloves,
etc. Failure to comply may result in injury to personnel.
Approved solvents may be flammable and will not be used near open flame. Use only in
well-ventilated area. Failure to comply may result in injury to personnel.
10.
Water outlet connection (1),
Steam clean and dry with
Use SD-3 solvent.
aftercooler cover (14), intake
compressed air.
manifold (12), water inlet
connection (8), and all
mounting hardware
CAUTION
The aftercooler element is made from a copper alloy. Using a cleaning solution not made
for copper alloy may cause corrosion.
11.
Aftercooler element (13)
Clean and dry with compressed
Use cleaning solution made
air.
especially for copper alloy.
c. Inspection
12.
Water outlet connection (1),
Inspect for cracks, distortion, or
Discard if cracked or distorted.
aftercooler cover (14), water
damaged threads.
Repair damaged threads with
inlet connection (8), and
correct thread tap.
intake manifold (12)
13.
Aftercooler element (13)
Inspect and test for leaks as
follows:
a. Cap one end air-tight.
b. Connect a suitable pressure
tester to remaining open end of
aftercooler element (13).
c. Apply 20 psi (138 kPa) and
maintain pressure for two
minutes.
d. Immerse in water while
If a leak is detected, repairs
maintaining 20 psi (138 kPa) and
should be made by an individual
look for air bubbles.
qualified in repairing radiator
cores.
3-266
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