TM 9-2815-225-34&P
3-34.
ENGINE BLOCK REPAIR (Contd)
LOCATION/ITEM
ACTION
REMARKS
a. Disassembly
1.
Six cylinder sleeves (2),
Remove from engine block (14)
Refer to para. 3-30.
cylinder sleeve shims (31
if not removed during engine
through 36), gasket (3),
disassembly.
black preformed packing (4),
and red preformed packing
(5)
2.
Five plugs (7), four plugs
Remove from engine block (14)
(26), plug (27), washer (28),
if not removed during engine
two plugs (29), and five
disassembly.
plugs (30)
3.
Fourteen screws (18),
Remove from engine block (14)
Refer to para. 3-31.
washers (17), and seven
if installed after crankshaft
bearing caps (19), (20), and
removal.
(21)
4.
Cap (25)
Remove from engine block (14).
Use a hammer and punch to
remove. Discard cap (25).
b. Cleaning
WARNING
Approved solvents may be flammable and will not be used near open flame. Use only in
well-ventilated area. Failure to comply may result in injury to personnel.
CAUTION
Do not immerse engine block in a hot cleaning solution without removing bearing sleeve
and six camshaft bushings. Permanent damage to bearing sleeve and camshaft bearing
surface will result.
5.
Engine block (14)
Clean as follows:
a. Steam-clean exterior and
Refer to para. 3-6. Scrape off any
interior surfaces. Clean area to be
remaining gasket material from
checked with SD-3 solvent.
mating surfaces. Remove engine
block (14) from maintenance stand
if necessary (para. 3-13).
b. Clean all oil and coolant
Use suitable size brushes and
passages.
extension rod to clear passages.
c. Wire brush counterbore and
Area where cylinder sleeves (2)
lower bore.
are positioned.
3-86
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